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Automotive Plastics and Composites: Worldwide Markets and Trends to 2007

Automotive Plastics and Composites: Worldwide Markets and Trends to 2007

D. Mann

(1999)

Abstract

Following the success of the first (1995) edition, this fully updated report will provide a global overview of the use of automotive plastics and composites in passenger vehicles, with an analysis of markets and trends to the year 2007. Special attention is given to vehicle weight reduction.

For a PDF version of the report please call Tina Enright on +44 (0) 1865 843008 for price details.


Table of Contents

Section Title Page Action Price
Front Cover Cover
Automotive Plastics & Composites: Worldwide Markets and Trends to 2007 i
Copyright Page ii
Contents iii
List of tables xi
Authors' biographies xv
Executive Summary xvii
Chapter 1. Introduction 1
Timescale, geographical coverage and definition of cars 1
Background to plastics and composites usage 2
Scope and contents 3
Plastics and composites definitions 5
Plastics and composites abbreviations 12
Chapter 2. Industry Analysis 15
2.1 Structure of the automotive industry 16
2.2 The changing structure of the automotive components industry 19
2.3 The effects of developments in the structure of the automotive industry's supply chain on the plastics and composites sector 22
Chapter 3. Plastics and Reinforcements Used in Automobile Construction 25
3.1 Thermoplastics 26
3.2 Thermoset resins 43
3.3 Reinforcements 49
Chapter 4. Plastics Processing Methods 61
4.1 Thermoplastic processes 62
4.2 Thermosetting processes 70
4.3 Plastic painting processes 77
Chapter 5. Competition Between Plastics and Composites and Other Materials 79
5.1 Criteria of choice 80
5.2 Steel 82
5.3 Aluminium 87
5.4 Cost comparisons between steel, aluminium and plastic composite structures 94
5.5 Magnesium 97
5.6 Titanium 101
5.7 Copper 102
5.8 Zinc 103
5.9 Conclusions 104
Chapter 6. Environmental and Safety Requirements and Customer Demand 105
6.1 Crash tests, active and passive safety systems 106
6.2 Fuel consumption and weight reduction, fuel quality and exhaust gases 113
Chapter 7. Recycling and Disposal 119
7.1 Background 119
7.2 Four stages in recycling policy 123
7.3 Issues in plastics recycling 125
7.4 Initiatives by manufacturer 127
7.5 Conclusions 133
Chapter 8. Examples of the Use of Plastics for Specific Components and Systems 135
8.1 Air intake manifolds 137
8.2 Body panels 139
8.3 Bumpers 145
8.4 Electrical and electronic control systems 147
8.5 Front ends 151
8.6 Fuel lines 153
8.7 Fuel tanks 156
8.8 Glazing 159
8.9 Heating, ventilation and air conditioning systems 162
8.10 Instrument panels and cockpit components 164
8.11 Lenses– including lens housings 166
8.12 Rear view mirrors 168
8.13 Safety restraint systems 170
8.14 Seating 172
8.15 Wheels and wheel trim 174
Chapter 9. Markets 175
9.1 Car definitions and forecast methodology 176
9.2 Global car production to 2007 180
9.3 Plastics usage 187
Chapter 10. Profiles of Major Car Producers 211
10.1 Introduction 211
10.2 Production 214
10.3 Profiles 216
Chapter 11. Profiles of the Major Suppliers of Plastic Components to the Car Industry 249
Aeroquip Group 249
Benecke–Kaliko AG 251
Breed Technologies Inc 252
Dynamit Nobel AG 256
Faurecia 259
Johnson Control 261
Lear Corporation 262
Magneti Marelli 264
Mitras Kunststoffe GmbH 265
Peguform GmbH 267
Rutgers Group 269
Plastic Omnium 270
SAI Automotive AG 272
TRW 274
Visteon 275
Chapter 12. Directory of Major Car Producers 279
12.1 Alfa Romeo 280
12.2 Audi 280
12.3 BMW 280
12.4 Chrysler (DaimlerChrysler) 280
12.5 Citroën 281
12.6 Daewoo 281
12.7 Daihatsu 281
12.8 Fiat (Fiat Group) 282
12.9 Ford 282
12.10 General Motors 283
12.11 Honda 284
12.12 Hyundai 284
12.13 Isuzu 285
12.14 Jaguar (Ford) 285
12.15 Kia (Hyundai) 285
12.16 Lancia (Fiat Group) 285
12.17 Mazda 285
12.18 MCC (DaimlerChrysler) 286
12.19 Mercedes- Benz (DaimlerChrysler) 286
12.20 Mitsubishi 286
12.21 Nissan 286
12.22 Perodua 287
12.23 Peugeot (PSA) 287
12.24 Porsche 287
12.25 Proton 288
12.26 Renault 288
12.27 Rover (BMW) 288
12.28 Saab (General Motors) 288
12.29 SEAT (Volkswagen Group) 289
12.30 Skoda (Volkswagen Group) 289
12.31 Subaru 289
12.32 Suzuki 289
12.33 Toyota 289
12.34 Volkswagen (Volkswagen Group) 290
12.35 Volvo (Ford) 290
Chapter 13. Directory of Major Plastic Components Suppliers 291
13.1 North American manufacturers of plastic automotive components 292
13.2 European manufacturers of plastic automotive components 320
13.3 Asian manufacturers of plastic automotive components 362
Acknowledgements to Tables 393