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Catalysis

Catalysis

James Spivey | Yi-Fan Han | Dushyant Shekhawat

(2019)

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Book Details

Abstract

Catalysts are required for a variety of applications and researchers are increasingly challenged to find cost effective and environmentally benign catalysts to use. This volume looks at modern approaches to catalysis and reviews the extensive literature including direct methane conversion, nanocomposite catalysts for transformation of biofuels into syngas and hydrogen, and catalytic wet air oxidation technology for industrial wastewater treatment. Appealing broadly to researchers in academia and industry, it will be of great benefit to any researcher wanting a succinct reference on developments in this area now and looking to the future.

Table of Contents

Section Title Page Action Price
Cover Cover
Preface vii
Author biographies x
Contents xxvii
Catalytic Conversion of Biomass-derived Compounds to C4 Chemicals 1
1 Introduction 1
2 Biomass-derived platform chemicals for C4 chemical production 2
2.1 Succinic acid 2
2.2 2,3-Butanediol (23BDO) 3
2.3 1,3-Butanediol (13BDO) 4
3 C4 Products 4
3.1 1,4-Butanediol (14BDO) 4
3.2 Gamma-butyrolactone (GBL) 7
3.3 Tetrahydrofuran (THF) 8
3.4 1,3-Butadiene (BD) 8
3.4.1 Ethanol to BD 10
3.4.2 23BDO to BD 12
3.4.3 13BDO to BD 16
3.4.4 14BDO to BD 17
3.5 Butene 18
3.6 2,3-Butanedione 21
3.6.1 MEK to 2,3-Butanedione 21
3.6.2 23BDO to 2,3-Butanedione 22
3.7 MEK 22
3.8 n-Butanol 23
3.8.1 Guerbet reaction 23
3.8.2 Direct synthesis 25
3.9 Isobutanol 28
4 Conclusion 30
References 30
Catalytic wet oxidation: process and catalyst development and the application perspective 37
1 Introduction 37
2 CWO processes 38
2.1 Homogeneous CWO processes 41
2.1.1 Loprox process 41
2.1.2 Ciba-Geigy process 42
2.1.3 IT EnviroScience process 43
2.1.4 ATHOS process 43
2.1.5 ORCAN process 44
2.2 Heterogeneous CWO processes 45
2.2.1 Osaka gas process 45
2.2.2 Nippon Shokubai process 46
2.2.3 Kurita processes 47
2.2.4 CALIPHOX process 48
2.2.5 DICP process 49
2.2.6 Watercatox process 50
3 CWO catalysts 52
3.1 Homogeneous CWO catalysts 53
3.2 Heterogeneous CWO catalysts 54
3.2.1 Noble metal catalysts 54
3.2.1.1 Pt based catalysts 55
3.2.1.2 Ru based catalysts 55
3.2.1.3 Pd based catalysts 57
3.2.1.4 Au, Ag, Ir and Rh based catalysts 58
3.2.2 Non-noble metal catalysts 58
3.2.2.1 Cu based catalysts 59
3.2.2.2 Fe based catalysts 59
3.2.2.3 Ni based catalysts 60
3.2.2.4 Mo based catalysts 60
3.2.2.5 Ce based catalysts 61
3.2.3 Preparation of CWO catalysts 61
4 The application perspective of CWO - a case study 62
4.1 Properties of the pyrolysis wastewater 62
4.2 Treatment of the pyrolysis wastewater 63
4.3 CWO of the pyrolysis wastewater 63
5 Conclusions 65
Acknowledgments 66
References 66
Opportunities for controlling catalysis by designing molecular environments around active sites: cations supported on amorphous versus crystalline zeolitic silicate supports 72
1 Introduction 72
2 The molecular environment of a grafted cation active site on a silicate surface: inner- vs. outer-spheres 73
2.1 The architecture of an active site: inner-sphere vs. outer-spheres 73
2.2 Inner-sphere vs. outer-sphere effects on catalysis: Brønsted acid catalysis by aluminosilicates 75
2.2.1 Overview 75
2.2.2 Effects of inner-sphere environments 76
2.2.3 Effects of outer-sphere environments 77
3 Amorphous vs. crystalline zeolitic silicates: supports of identical composition but different structural environments 79
3.1 Amorphous silica (SiO2): a disordered support 79
3.2 Zeotypes: well-ordered supports 80
3.3 Silanols on amorphous silica vs. crystalline zeotype silicates 81
3.4 Structural rearrangements of silicates: mechanical rigidity in amorphous vs. zeotype silicates 83
4 High external-surface zeotype supports: delaminated zeotypes 85
5 Challenges in controlling the incorporation of cations into silicates: a case study of TiIV and FeIII 88
5.1 Direct isomorphous substitutions of cations during hydrothermal synthesis 89
5.2 Grafting of cation precursors onto silanols: opportunities to control environments through silanol location 90
5.3 Effect of density and organization of silanols on grafting 93
6 The influence of molecular environment on the catalytic properties of active sites on silicates: a case study of olefin epoxidation catalyzed by TiIV 96
6.1 Overview 96
6.2 Inner-sphere environment 98
6.3 Outer-sphere environment 100
6.4 Opportunities for using crystalline zeotype supports for titanosilicate-catalyzed epoxidation in industrial reactors and other emerging applications 102
7 Survey of other catalytic systems where the molecular environment on the silicate surface may impact reactivity 104
7.1 Alkene metathesis by WOx grafted on silicates 104
7.1.1 Overview 104
7.1.2 Inner-sphere environment of W 105
7.1.3 Outer-sphere environment: evidence of cooperativity with outer-sphere acidity 108
7.1.4 Outlook: controlling environments with crystalline supports for olefin metathesis 109
7.2 Ethylene polymerization by Cr sites on SiO2 109
7.2.1 Overview 109
7.2.2 Inner-sphere environments of Cr 111
7.2.3 Outer-sphere: the silica support as an essential component of the active site 112
7.2.4 Outlook: controlling environments with crystalline supports 115
7.3 Catalysis by silicate defects alone: production of Ɛ-Caprolactam 115
7.3.1 Overview 115
7.3.2 Active-sites: silanol-rich framework defects 116
7.3.3 New opportunities: delaminated zeotypes with enhanced accessibility and control over active site location 117
8 Conclusions 118
Acknowledgments 120
References 120
Direct non-oxidative methane conversion in membrane reactor 127
1 Direct non-oxidative methane conversion 127
1.1 Methane abundance 127
1.2 Methane conversion pathways 128
1.3 Challenges in direct non-oxidative methane conversion 130
2 Catalyst for DNMC in membrane reactor 133
2.1 Catalyst for high temperature DNMC 133
2.1.1 Metal/zeolite catalyst 133
2.1.2 Iron/silica catalyst 136
2.2 Catalyst for low temperature DNMC 137
2.2.1 Gallium nitride catalyst 137
2.2.2 Metal/metal oxide catalyst 139
3 Membrane reactor for non-oxidative methane conversion 140
3.1 Membrane material 140
3.1.1 Polymer membrane 140
3.1.2 Nanoporous ceramic membrane 141
3.1.3 Palladium membrane 142
3.1.4 Dense MIEC ceramic membrane 143
3.2 Membrane reactor configuration 146
3.3 Membrane reactor performance 148
3.3.1 DNMC in Pd-based membrane reactor 148
3.3.2 DNMC in MIEC ceramic membrane reactor 152
4 Strategies to mitigate membrane reactor deterioration 157
4.1 Oxygen permeable membrane to mitigate catalyst deactivation 157
4.2 External circuit to improve hydrogen permeation 158
5 Summary and outlook 160
References 162
Understanding atomically dispersed supported metal catalysts: structure and performance of active sites 166
1 Introduction 166
2 Synthesis techniques 168
3 Characterization techniques 172
4 Roles of ligands 174
4.1 Supports as ligands 174
4.1.1 Type of ligands 174
4.1.2 Type of metals 179
4.1.3 Genesis of catalytically active species 180
4.1.4 Activation of reactants by cooperation of metal and support ligands 180
4.2 Adsorbates as ligands 181
4.2.1 Selectivity control 181
4.2.2 Trigger of dynamic structural changes 184
4.2.3 Metal migration 185
5 Roles of neighboring metal atoms 186
6 Conclusion 189
References 190
Methane activation and conversion on well-defined metal-oxide Surfaces: in situ studies with synchrotron-based techniques 198
1 Introduction 198
2 Adsorption and activation of methane on oxide and metal/oxide surfaces 199
3 Dry-reforming of methane on model metal-oxide surfaces 203
4 Direct conversion of methane to methanol on model metal-oxide surfaces 207
5 Conclusion and outlook 212
Acknowledgments 213
References 213
Nanocomposite catalysts for transformation of biofuels into syngas and hydrogen: fundamentals of design and performance, application in structured reactors and catalytic membranes 216
1 Introduction 216
2 Fundamentals of nanocrystalline/nanocomposite materials synthesis 218
3 Characterization of nanocomposite materials/catalysts: specificity of real/defect structure, surface properties, oxygen bonding strength, mobility and reactivity 219
3.1 Structural features 219
3.2 Surface properties 220
3.3 Oxygen bonding strength, mobility and reactivity 221
4 Catalytic properties in reactions of biogas and biofuels transformation into syngas: effect of the nature of metal nanoparticles and support, metal-support interaction and oxygen mobility/reactivity on activity, kinetic features and stability to coking 223
4.1 Ceria-zirconia mixed oxides 223
4.2 Perovskite-like active components 225
4.2.1. Dry reforming 225
4.2.2 Oxygenates reforming 226
4.2.2.1 Bulk perovskites 226
4.2.2.2 Supported perovskites 227
4.3 Spinel-based catalysts 227
4.4 Schemes of mechanisms of basic reactions 228
4.4.1 Methane partial oxidation and dry reforming 228
4.4.2 Ethanol steam reforming and partial oxidation 228
5 Design and performance of structured catalysts in the processes of biofuels transformation into syngas and water gas shift at short contact times 228
6 Design and performance of catalytic membranes in biofuels selective oxidation/autothermal reforming into syngas 230
6.1 Introduction into catalytic membrane reactors 230
6.2 Oxygen separation membranes 231
6.2.1 Methane partial oxidation 231
6.2.2 Methane oxi-dry reforming 232
6.3 Hydrogen separation membranes 232
7 Mathematical modeling 234
Acknowledgments 236
References 236
In situ and operando analysis of environmental catalysts - studies on reaction mechanism and active site 242
1 Introduction 242
2 X-ray adsorption 243
2.1 Supported metal nanoparticle catalysts 243
2.2 Metal oxides 247
2.3 Metal-ion-exchanged zeolite catalysts 247
3 Infrared spectroscopy 248
4 UV-Vis spectroscopy 253
5 Raman scattering spectroscopy 258
6 Conclusions 261
Acknowledgments 261
References 261
Understanding catalysis for processing glycerol and glycerol-based derivatives for the production of value added chemicals 267
1 Introduction 267
1.1 The biodiesel manufacturing process and glycerol by-product 268
1.2 Crude glycerol composition 269
1.3 Glycerol roduction and valorisation 270
2 Biological glycerol transformations 271
3 Conventional catalytic conversion of glycerol 271
3.1 Oxidation 271
3.2 Etherification and esterification 271
3.3 Hydrogenolysis and dehydroxylation 272
3.4 Reforming 274
3.4.1 Steam reforming for hydrogen production 274
3.4.2 Reforming for synthesis gas production 275
3.5 Selective oligomerisation and polymerisation 276
3.6 Dehydration 276
4 Catalytic conversion of glycerol derivatives 278
4.1 Acrolein to allyl alcohol 278
4.1.1 Direct conversion of glycerol to allyl alcohol 281
4.2 Glycidol 283
4.2.1 Pathways via carbonate intermediates 283
4.2.2 Pathways via urea 283
4.2.3 Pathways via allyl alcohol 285
4.3 Epichlorohydrin 285
4.4 Glycidyl nitrate 287
5 Conclusion and outlook 289
References 289
Combustion synthesis: a novel method of catalyst preparation 297
1 Introduction to combustion synthesis 297
1.1 Solution combustion synthesis: general definitions and classifications 298
2 Mechanistic considerations in catalyst preparation by combustion synthesis 303
2.1 Decomposition of metal nitrates 304
2.2 Decomposition of glycine 306
2.3 TGA analysis of metal nitrate and glycine combined 308
3 Catalytic applications 310
3.1 Applications to catalytic hydrogen generation from methanol 310
3.2 Hydrogen generation from ethanol 314
3.2.1 Unsupported multicomponent NiCu-Fe catalysts 314
3.2.2 Ethanol decomposition on Ni supported on alumina catalysts pellets 322
3.2.3 Ni supported on fumed silica catalysts 324
3.2.4 Ni-Cu supported on Ceria and Silica 328
3.3 Applications in fuels cells and electrocatalysis 334
3.3.1 Direct alcohol fuel cells 334
3.3.2 Proton exchange fuel cells (oxygen reduction reaction) 337
Acknowledgments 341
References 342