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Biofouling of Membrane Systems

Biofouling of Membrane Systems

Szilárd Bucs | Joop Kruithof | Mark C. M. van Loosdrecht | Johannes Simon Vrouwenvelder

(2018)

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Book Details

Abstract

Because of the uneven distribution of fresh water in time and space and the increasing human population, a large number of regions are experiencing water scarcity and stress. Membrane-based desalination technologies like reverse osmosis have the potential to solve the fresh water crisis in coastal areas. However, in many cases membrane performance is restricted by biofouling. Biofouling of Membrane Systems gives a comprehensive overview on the state of the art strategies to control biofouling in spiral wound reverse osmosis membrane systems and point to possible future research directions. Despite the fact that much research and development has been done to overcome biofouling in spiral wound membrane systems used for water treatment, biofouling is still a major practical problem causing performance decline and increased energy demand. Biofouling of Membrane Systems is divided into three sections including modelling and numerical analysis, non-destructive characterization and feed spacer geometry optimization. It focuses on the development of biomass in the feed channel of the membrane module and its effect on pressure drop and hydrodynamics. This book can be used to develop an integral strategy to control biofouling in spiral wound membrane systems. An overview of several potential complementary approaches to solve biofouling is given and an integrated approach for biofouling control and feed spacer design is proposed.

Table of Contents

Section Title Page Action Price
Cover Cover
Contents v
Preface xiii
List of authors xv
Chapter 1: New approaches to characterizing and understanding biofouling of spiral wound membrane systems 1
INTRODUCTION 1
BIOFOULING STUDIES 2
RECENT MICROBIOLOGICAL RESEARCH INTO CHARACTERIZING BIOFOULING 3
FLOW CELL STUDIES 5
MATHEMATICAL MODELLING 6
CONCLUSION 8
Chapter 2: Effect of flow velocity substrate concentration and hydraulic cleaning on biofouling of reverse osmosis feed channels 9
INTRODUCTION 9
BIOFOULING MODEL DESCRIPTION 10
Model assumptions and equations 11
Model solution 13
RESULTS AND DISCUSSION 14
Effect of cross-flow velocity on biofilm development in the feed channel 14
Biofilm influence on the permeate flux and pressure drop 17
Hydraulic membrane cleaning 19
Effect of inlet substrate concentration on biofouling 20
Reproducibility of biofouling simulations 24
CONCLUSIONS 26
Chapter 3: Modelling the effect of biofilm formation on reverse osmosis performance: flux, feed channel pressure drop and solute passage 29
INTRODUCTION 29
MODEL DEVELOPMENT 31
Model geometry 31
Model equations 34
Fluid flow 34
Mass balances 37
Biofilm sub-model 38
Model parameters 39
Model solution 40
RESULTS 43
Biofilm development in the feed channel 43
Biofilm formation 43
Substrate distribution 45
Biomass detachment 46
Effect of biofouling on global membrane performance 46
Permeate flux 48
Salt passage 49
Local effects of biofouling 50
Concentration polarization 50
Hydraulic resistance 51
Feed channel pressure drop 54
DISCUSSION 55
Concentration polarization and biofilm permeability 57
Spacer importance 58
Further model development and use 59
CONCLUSIONS 59
Chapter 4: Combined biofouling and scaling in membrane feed channels a new modelling approach 61
INTRODUCTION 61
MODEL DESCRIPTION 63
Geometry, phases, computational domains 63
Fluid flow and solute transport 64
Fluid flow 64
Solute transport 65
Foulant development 69
Initiation of fouling, attachment and nucleation 70
Growth of foulant layer 70
Detachment 71
Model solution 71
RESULTS 73
Dynamics of combined fouling in the feed channel 73
Biofilm enhanced concentration polarization and scaling 75
Effect of combined fouling on process performance 77
Parameter sensitivity studies 79
DISCUSSION 80
Complexity of biofilm–precipitate interactions 80
Benefits, limitations and extensions of the model 82
CONCLUSIONS 83
Chapter 5: Effect of different commercial feed spacers on biofouling of reverse osmosis membrane systems a numerical study 85
INTRODUCTION 85
MODEL DESCRIPTION 86
Spacer geometry 87
Computational domain 88
Liquid flow, substrate transport and biofilm formation 89
Liquid flow 90
Substrate transport and reaction 90
Biofilm formation 91
Model solution 92
RESULTS 92
Effect of linear flow velocity 92
Effect of bacterial cell load 96
Biomass location 96
Spacer geometry 98
Spacer shape and channel porosity 99
Spacer thickness 102
DISCUSSION 102
Numerical model evaluation 104
Importance of feed spacer for biofouling 104
CONCLUSIONS 105
Chapter 6: In-situ biofilm characterization in membrane systems using Optical Coherence Tomography: Formation, structure, detachment and impact of flux change 107
INTRODUCTION 107
MODEL DESCRIPTION 109
Experimental set-up 109
Experiments and operational conditions 111
Effect of permeate flux variations 112
OCT and biofilm image data processing 112
RESULTS 113
Biofilm development 113
Biofilm detachment 115
Effect of permeate flux variation on biofilm thickness and resistance 116
DISCUSSION 119
Suitability of Optical Coherence Tomography 119
Biofilm compaction 120
Biofilm structures 122
Perspective of OCT studies 122
Application aspects 123
CONCLUSIONS 123
Chapter 7: Early non-destructive biofouling detection and spatial distribution: Application of oxygen sensing optodes 125
INTRODUCTION 125
Biofouling in NF/RO membranes 125
Planar optodes 126
MATERIALS AND METHODS 127
Experimental setup description 127
Operating condition 128
Dye and optode description 129
Imaging system 129
Image calculation and analysis 130
Analysis of spatial indicators 131
Cross-flow versus stop-flow imaging 131
RESULTS 132
Pressure drop 135
Oxygen concentration during cross-flow MFS operation 136
Oxygen concentration during stop-flow MFS operation 137
Comparison of the three methods 138
DISCUSSION 140
Early detection of biofouling development 140
Spatially resolved biofouling development information 141
Effect of stop-flow imaging on biofouling development 142
Practical applications and future studies 143
CONCLUSIONS 143
Chapter 8: Chemical cleaning of biofouling in reverse osmosis membranes evaluated using magnetic resonance imaging 145
INTRODUCTION 145
MATERIAL AND METHODS 147
Flow cells 147
Fouling 147
Cleaning 148
MRI 148
RESULTS AND DISCUSSIONS 149
Fouling and image analysis 149
Different cleaning solutions 152
Cleaning mechanism 154
Effect of fouling time 157
Link to feed channel pressure drop 158
CONCLUSIONS 159
Chapter 9: Early non-destructive biofouling detection in spiral wound RO membranes using a mobile earth’s field NMR 161
INTRODUCTION 161
BACKGROUND 163
Relevant nuclear magnetic resonance (NMR) theory 163
NMR and biofilms 164
MATERIALS AND METHODOLOGY 165
NMR methods employed 165
RO membrane module and test conditions 167
RESULTS AND DISCUSSION 169
Visualisation of final fouled module 169
EF NMR relaxation measurements 172
Spin-echo measurements of total NMR signal 174
Practical implications and further studies 176
Potential field of EF NMR use 176
Measurement of membrane element fouling in pressure vessels during operation 176
Further research 177
CONCLUSIONS 177
Chapter 10: Experimental and numerical characterization of the water flow in spacer-filled channels of spiral-wound membranes 179
INTRODUCTION 179
MATERIAL AND METHODS 181
Experimental 181
Flow cell 181
Particles 183
Visualization 183
Calculation and visualization of velocity fields 185
Numerical model 185
Calculation and visualization of velocity fields 186
Statistic similarity 187
RESULTS 187
Flow pattern change over channel height 187
Spatial reproducibility 189
Steady and unsteady flow – effect of different flow velocities 189
Measurements compared with CFD model 193
DISCUSSION 195
Flow regimes 196
Solute transfer 197
CFD model 197
Further studies 198
CONCLUSIONS 198
Chapter 11: Spacer geometry and particle deposition in spiral wound membrane feed channels 199
INTRODUCTION 199
MATERIAL AND METHODS 201
Experiments 201
Flow cells and cross-flow setup 201
Membranes, spacer and particles 203
Fouling protocol 204
Imaging 204
Numerical model 204
Model geometry 205
Fluid flow calculations 205
Particle trajectory and deposition 206
Model solution 207
RESULTS 209
Development of deposition pattern in time 210
Effect of feed spacer orientation on particle deposition 210
Diamond orientation 210
Ladder orientation 216
Effect of cross-flow velocity 216
Effect of permeate production 218
DISCUSSION 220
Importance of hydrodynamic conditions and spacer geometry 221
Spacer geometry and orientation 221
Flow velocity 222
Permeation effects 222
Implications for practice 223
Further studies 224
CONCLUSIONS 225
Chapter 12: Characterization of feed channel spacer performance using geometries obtained by X-ray computed tomography 227
INTRODUCTION 227
MATERIAL AND METHODS 230
Spacer types 230
Spacer geometry acquisition and processing 230
X-ray computed tomography procedure and surface triangulation 231
Processing of triangulated surfaces 233
Surface fitting and conversion to a solid shape 234
Construction of computational domain 234
Spacer geometry measurements 234
Construction of simplified spacer geometry 234
Numerical model 235
Model solution and mesh convergence studies 236
Experimental methods 236
Measures for evaluation of different spacer geometries 236
Pressure drop 236
Friction factor 237
Membrane shear stress generated per power input 237
Membrane shear stress efficiency for a constant flow rate 238
Strand eccentricity 238
RESULTS 238
Geometric characteristics of feed channel spacers from CT scans 238
Impact of resolution on geometry characteristics 239
Hydraulic characterization 243
Pressure drop measurements compared to model solutions using CT scans 243
Friction from strand shape and orientation 245
Shear at the membrane and power input 246
Spatial velocity distribution 248
Analysis of simplified model geometries 250
DISCUSSION 250
Feed channel spacer geometry 250
Pressure drop measurements compared to model solutions using CT scans 251
Friction due to strand shape and orientation 251
Local membrane shear distribution 252
Power input with respect to friction 252
Spatial velocity distribution 253
Mechanical deformation and membrane imprinting 254
Further studies 254
CONCLUSIONS 255
Chapter 13: Development and characterization of 3D-printed feed spacers for spiral wound membrane systems 257
INTRODUCTION 257
MATERIAL AND METHODS 260
Numerical modelling 260
3D printed feed spacers 261
Microscopic observation 262
Experimental set up 263
Operating conditions 264
Sampling and biomass analyses 264
RESULTS 265
Numerical modeling and 3D printing of feed spacers 265
Comparison of feed spacer from practice and 3D printed spacer with same geometry 265
Comparison of feed spacer from practice and 3D printed spacer with modified geometry 266
DISCUSSION 270
3D printing technique to design modified geometry feed spacers 271
A novel strategy to modify feed spacer geometry 272
Suggestions for future studies 274
CONCLUSIONS 275
Chapter 14: Strategies for biofouling mitigation in spiral wound membrane systems 277
INTRODUCTION 277
Biofouling control strategies 280
Pre-treatment by water filtration and bacterial inactivation 280
Membrane modification 281
Feed spacer and hydrodynamics 282
Spiral wound membrane modules cleaning strategies 283
FUTURE RESEARCH DIRECTIONS 284
Biofilm structural characterization 284
Biofilm mechanical characterization 285
Biofouling mitigation strategies 287
Membrane and spacer surface modification 287
New spacer designs 287
Numerical evaluation 289
Membrane cleaning strategies 289
CONCLUSIONS 290
References 293
Index 321