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Sustainable Catalysis for Biorefineries

Sustainable Catalysis for Biorefineries

Francesco Frusteri | Donato Aranda | Giuseppe Bonura

(2018)

Abstract

Biorefineries are becoming increasingly important in providing sustainable routes for chemical industry processes. The establishment of bio-economic models, based on biorefineries for the creation of innovative products with high added value, such as biochemicals and bioplastics, allows the development of “green chemistry” methods in synergy with traditional chemistry. This reduces the heavy dependence on imports and assists the development of economically and environmentally sustainable production processes, that accommodate the huge investments, research and innovation efforts.

This book explores the most effective or promising catalytic processes for the conversion of biobased components into high added value products, as platform chemicals and intermediates. With a focus on heterogeneous catalysis, this book is ideal for researchers working in catalysis and in green chemistry.


Table of Contents

Section Title Page Action Price
Cover Cover
Sustainable Catalysis for Biorefineries i
Preface vii
Contents ix
Chapter 1 - Catalysts for Co-processing Biomass in Oil Refining Industry 1
1.1 Introduction 1
1.2 Bio-oil in FCC 5
1.3 Co-processing in Hydrotreating Units 13
1.4 Co-processing Bio-oil in HDT Units 14
1.5 Conclusions 20
References 21
Chapter 2 - Catalytic Processes and Catalyst Development in Biorefining 25
2.1 Introduction 25
2.2 Lignocellulose Composition 27
2.3 Catalytic Processes of Biomass Deconstruction to Produce Upgradable Gaseous and Liquid Platforms 28
2.3.1 Thermochemical Conversion of Biomass 29
2.3.1.1 Pyrolysis and Liquefaction 29
2.3.1.2 Gasification 31
2.3.2 Liquid-phase Methods 34
2.3.2.1 Hydrolytic Depolymerization of Cellulose and Hemicelluloses 35
2.3.2.2 Cellulose and Hemicelluloses Hydrolysis–Hydrogenation and Hydrolysis–Oxidation 37
2.3.2.3 Aqueous-phase Reforming 39
2.3.2.4 Biomass Delignification 39
2.4 Catalytic Processes for Upgrading Deconstructed Biomass to Useful Fuels and Chemicals 41
2.4.1 Synthesis Gas 41
2.4.2 Bio-oil 42
2.4.3 Sugars 45
2.4.4 Furfurals and Levulinic Acid 47
2.5 Conclusions 52
Acknowledgements 54
References 54
Chapter 3 - Catalysts for Depolymerization of Biomass 65
3.1 Introduction 65
3.2 Solid Catalysts for the Depolymerization of Lignocellulose Biomass 67
3.2.1 Resins 68
3.2.2 Carbon Based Catalysts 69
3.2.2.1 Modified Carbons 69
3.2.2.2 Metals Supported on Carbon 71
3.2.3 Zeolites and Silicates 72
3.2.4 Oxides 74
3.2.4.1 Non-promoted Oxides 74
3.2.4.2 Sulfated Oxides 76
3.2.4.3 Metals Supported on Oxides 78
3.2.5 Heteropoly Acids 78
3.2.6 Micellar and Nanosized Catalysts 79
3.2.7 Other Catalysts 80
3.2.8 Influence of Reaction Conditions and Target Products on the Choice of a Promising Catalyst 81
3.3 Reaction Mechanisms 82
3.4 Auxiliary Methods for Lignocellulose Depolymerization 85
3.5 Conclusions 89
Acknowledgements 90
References 90
Chapter 4 - Advances in Catalytic Processes of Microalgae Conversion into Biofuels and Chemicals 98
4.1 Introduction 98
4.2 Hydrothermal Liquefaction (HTL) of Microalgae to Bio-crude Oil 101
4.2.1 Development of HTL of Microalgae to Liquid Fuel 102
4.2.2 Microalgae Conversion Under HTL Conditions 103
4.2.3 Effect of Catalysts and HTL Conditions on Bio-crude Oil Properties and Yields 105
4.3 Catalytic Conversion of Microalgae Extracts 110
4.3.1 Catalytic Transesterification of Microalgal Lipids to Produce Biodiesel 110
4.3.1.1 Homogeneous Catalytic Transesterification 111
4.3.1.2 Heterogeneous Catalytic Transesterification 113
4.3.1.3 Biocatalytic Transesterification 115
4.3.2 Catalytic Upgrading of Microalgal Oil to Produce Green Transportation Fuels 118
4.3.3 Catalytic Upgrading of Bio-crude Oil 122
4.3.4 Catalytic Reforming of Glycerol 124
4.4 Computational Simulation of Model Feedstock 126
4.4.1 Transesterification and Hydrolysis of Algae Oil to Biodiesel 127
4.4.2 Conversion to Hydrocarbons by Decarboxylation and Hydrodeoxygenation 129
4.4.3 Conversion to Short Chain-length Fuel by Hydroisomerization and Hydrocracking 132
4.5 Conclusions 134
Disclaimer 135
References 136
Chapter 5 - Catalysts for Biofuels Production 144
5.1 Novel Catalytic Technologies for Biofuels Production 144
5.2 Transesterification of Vegetable Oils 145
5.2.1 Solid Acid Catalysts 146
5.2.1.1 Ion-exchange Resins 147
5.2.1.2 Zeolites 149
5.2.1.3 Heteropoly Acid Catalysts 150
5.2.1.4 Sulfated Metal Oxides 152
5.2.2 Heterogeneous Base Catalysts 153
5.2.2.1 Hydrotalcites 154
5.2.2.2 Metal Oxides 155
5.2.2.3 Metallic Salts 158
5.2.2.4 Supported Base Catalysts 159
5.3 Hydrotreating of Bio-oils 160
5.3.1 Catalysts for Vegetable/Algal Oil Hydroconversion 162
5.4 Biomass Thermochemical Conversion to Liquid Fuels 164
5.4.1 Catalysts for Pyrolysis Oil Hydroconversion 166
5.4.1.1 Catalytic Upgrading in Liquid Phase 167
5.4.1.2 Catalytic Upgrading in the Vapour Phase 168
5.5 Comparison of Technology: Potential of Raw Materials, Costs and Barriers for Large-scale Development 170
5.6 Final Remarks 172
References 173
Chapter 6 - Catalytic Upgrading of Bio-oils 181
6.1 Introduction 181
6.2 Bio-oil Upgrading: General Characteristics 183
6.3 Catalytic Valorization of Bio-oils 184
6.3.1 Cracking of Bio-oil Products 185
6.3.2 Cracking of Triglyceride-type Compounds 186
6.3.3 Catalytic Deoxygenation (HDO) 188
6.3.3.1 Catalysts and Reaction Mechanisms 190
6.3.3.1.1\rSulfide/Oxide Catalysts.Typical hydrotreating sulfide catalysts such Co–MoS2 and Ni–MoS2 are the most frequently used catalysts ... 190
6.3.3.1.2\rNoble Metal-based Catalysts.It is known that noble metal-based catalysts exhibit high intrinsic hydrogenation activity. However,... 193
6.3.3.1.3\rNon-noble Metal Catalysts.Transition metal catalysts display good catalytic performance for bio-oil upgrading. They can be used ... 193
6.3.4 Esterification 199
6.4 Conclusions 199
Acknowledgements 200
References 200
Chapter 7 - Noble Metal Based Bimetallic Catalysts for the Catalytic Hydrotreatment of Phenolic Model Components for (Pyrolytic) Lignins 206
7.1 Introduction 206
7.1.1 Lignin: General Features and Molecular Composition 206
7.1.2 Pyrolytic Lignin 208
7.1.3 Interesting Biobased Chemicals from Lignin 208
7.1.4 Lignin Conversion Strategies to Obtain Biobased Chemicals 210
7.1.5 Catalytic Hydrotreatment of Lignin 210
7.1.6 Scope of the Current Review 212
7.2 Experimental Studies for Lignin Model Components Using Bimetallic Noble Metal Catalysts 214
7.2.1 Overview for Anisole 214
7.2.2 Overview for m-cresol 219
7.2.3 Overview for Guaiacol 223
7.2.3.1 Experiments in Batch Set-ups 223
7.2.3.2 Experiments in Continuous Set-ups 230
7.2.4 Overview for 4-propylphenol 231
7.2.5 Miscellaneous Model Component 234
7.3 Selectivity and Yield Trends for Aromatic Components when Using Bimetallic Noble Metal Catalysts 238
7.4 Conclusions 239
References 239
Chapter 8 - Microwaves in the Catalytic Valorisation of Biomass Derivatives 243
8.1 Introduction 243
8.2 Hydrolysis of Biopolymers 245
8.2.1 The Importance of Lignocellulosic Biomass as a Source of Cellulose, Hemicellulose and Lignin 245
8.2.2 Hydrolysis of Cellulose 246
8.2.2.1 Microwave Hydrolysis of Cellulose 249
8.2.2.1.1\rMicrowaves and Cellulose.Recently, microwave irradiation has emerged as a promising technique applied to the hydrolysis of cellu... 249
8.2.2.1.2\rHow the Degree of Polymerisation and Crystallinity of Cellulose Affect Hydrolysis.When comparing reaction rates and yields in th... 255
8.2.3 Hydrolysis of Hemicellulose 256
8.2.4 Hydrolysis of Starch 258
8.2.5 Microwave-assisted Lignin Conversion 258
8.2.5.1 Use of Hydrogen-donating Agents 261
8.2.5.2 Oxidative Lignin Conversion 261
8.3 Catalytic Valorisation of Bioderived Compounds in Microwave Reactors 263
8.3.1 Catalytic Hydrogenation in Microwave Reactors 263
8.3.1.1 The Importance of Catalytic Hydrogenation in Biomass Conversion 266
8.3.1.2 Transfer Hydrogenations in the Microwave Reactor 266
8.3.1.2.1\rVegetable Oils.Transfer hydrogenations related to vegetable oils were studied by Leskovsek and co-workers94 and Prabhavathi Devi... 267
8.3.1.2.2\rCitronellal to Menthol.Menthol is in high demand in multiple industries167 and its production at mild temperatures of 100–130 °C... 267
8.3.1.3 Catalytic Microwave Hydrogenations Under Pressurised Hydrogen 268
8.3.1.3.1\rEthyl Cinnamate to Ethyl Hydrocinnamate.Raspolli Galletti et al.169 utilised microwaves for the synthesis of green catalysts bas... 268
8.3.1.3.2\rCitral (3,7-dimethylocta-2,6-dienal) to Citronellal.Citronellal, or 3,7-dimethyloct-6-en-1-al, is a bioderived compound with app... 268
8.3.1.3.3\rHydrogenation of Furfural to Furfuryl Alcohol.Among other catalytic hydrogenations, our research group has studied the hydrogena... 269
8.3.2 Catalytic Oxidation 270
8.3.3 Catalytic Dehydration: Hydroxymethylfurfural and Furfural Production 272
8.3.4 Esterification and Transesterification 277
8.3.4.1 Esterification 278
8.3.4.2 Transesterification for the Production of Biodiesel 282
8.4 Conclusions 283
Abbreviations 284
Acknowledgements 285
References 285
Chapter 9 - Biohydrogen and Biomethane Production 300
9.1 Introduction and Overview 300
9.2 Catalytic Gasification of Biomass in Aqueous Media 302
9.2.1 Catalytic Aqueous-phase Reforming (APR) 304
9.2.2 Catalytic Supercritical Water Gasification (SCWG) 314
9.3 Biomethane and Biosynthetic Natural Gas (Bio-SNG) 322
9.3.1 The Methanation of CO and CO2: Catalysts and Reactors 324
9.3.2 Processes to Biomethane 328
9.3.3 Processes to Produce Bio-SNG 330
9.3.4 Processes for In situ Upgrading Biogas 331
9.4 Conclusion 333
References 334
Chapter 10 - Biochar Production, Activation and Application as a Promising Catalyst 340
10.1 Introduction 340
10.2 Biochar Production 341
10.2.1 Conventional Pyrolysis (CP) 341
10.2.2 Gasification 342
10.2.3 Microwave Assisted Pyrolysis (MWP) 343
10.2.4 Hydrothermal Carbonization (HTC) 345
10.3 Biochar Activation and Upgrading 348
10.3.1 Physical Activation 349
10.3.2 Chemical Activation 351
10.4 Biochar as Catalyst and Catalyst Support 354
10.4.1 Biochar Used as a Catalyst Directly 354
10.4.1.1 The Application in Thermochemical Conversion of Biomass 355
10.4.1.2 The Application in Tar Removal for Clean Syngas 356
10.4.2 Biochar-supported Heterogeneous Catalysts 357
10.4.3 Biochar-based Solid Acid Catalyst 359
10.4.4 Biochar-based Electrochemical Catalyst 360
10.4.5 Biochar-based Photocatalyst 361
Acknowledgements 362
References 362
Subject Index 367