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Phosphorus: Polluter and Resource of the Future

Phosphorus: Polluter and Resource of the Future

Christian Schaum

(2018)

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Book Details

Abstract

Phosphorus has always been both a curse and a blessing. On the one hand, it is essential for all life forms and cannot be replaced by anything. On the other hand, wastewater treatment aims to minimize phosphorus concentrations in wastewater in order to minimize its discharge into rivers and lakes, where eutrophication caused by high phosphorus concentrations would lead to excessive plant growth. Phosphorus is extracted from rock phosphate deposits, which are finite and non-renewable. And as the issue of resource conservation is the focus of attention worldwide, phosphorus must be used sustainably. This includes recycling of secondary phosphates, efficient extraction and treatment of raw phosphate as well as its efficient use. The book starts from the peculiarity of the element phosphorus in Part I Phosphorus a special element?, Part II shows the possibilities and limitations of the elimination of phosphorus during the wastewater treatment. Current developments in phosphorus recovery are presented in Part III Phosphorus Recovery - Technology, where also a large number of technology developments are presented in the context of case studies. Part IV “Assessment” shows impulses for future ways. The book concludes with an “Outlook” in Part V. The book is partially based on the book Phosphorus in Environmental Technology – Principles and Application, edited by Eugina Valsami-Jones and published by IWA Publishing in 2004. Various new technologies have been developed since its release, particularly in the area of phosphorus recovery. Phosphorus: Polluter and Resource of the Future discusses all aspects of both Phosphorus elimination and recovery and summarizes the latest state of Phosphorus recovery technologies.

Table of Contents

Section Title Page Action Price
Cover Cover
Contents v
About the Editor xxi
Preface – Phosphorus: Curse and Blessing? xxiii
Part I: Phosphorus – A Special Element 1
Chapter 1: Phosphorus the pollutant 3
1.1 INTRODUCTION 3
1.2 PERCEPTIONS OF PHOSPHORUS AS A POLLUTANT 5
1.3 REACTIVE P FROM RURAL ENVIRONMENTS 9
1.3.1 The phosphorus transfer continuum 9
1.3.1.1 Legacy soil phosphorus 13
1.3.1.2 Fresh phosphorus amendments 13
1.3.1.3 Other rural phosphorus sources 14
1.4 REACTIVE P FROM URBAN ENVIRONMENTS 14
1.4.1 Urban wastewater discharges 15
1.4.2 Urban stormwater run-off 16
1.5 ARE ALL SOURCES OF PHOSPHORUS EQUALLY POLLUTING? 16
1.5.1 Ecological relevance of phosphorus forms 17
1.6 CONTROL OF PHOSPHORUS POLLUTION 19
1.6.1 Point source controls 19
1.6.2 Diffuse source controls 20
1.7 STRATEGIES TOWARDS MORE SUSTAINABLE PHOSPHORUS USE 21
1.8 CONCLUSIONS 22
1.9 REFERENCES 23
Chapter 2: Phosphate pollution: A global overview of the problem 35
2.1 INTRODUCTION 35
2.2 THE EUROPEAN UNION 38
2.3 THE UNITED STATES 44
2.4 AUSTRALIA 45
2.5 JAPAN 47
2.6 SOUTH AND EAST ASIA 49
2.7 AFRICA 51
2.8 ANTARCTICA 52
2.9 CONCLUSIONS 52
2.10 REFERENCES 53
Chapter 3: Phosphorus as a resource 57
3.1 INTRODUCTION 57
3.2 PHOSPHORUS FLOW ANALYSIS 58
3.2.1 Phosphorus flows in Europe 58
3.2.1.1 System description and assumptions 58
3.2.1.2 Human phosphorus consumption 59
3.2.1.3 Phosphorus flows by sector 60
3.2.1.4 Phosphorus sinks and losses 62
3.2.2 Global phosphorus flows 63
3.2.2.1 The supply–demand chain for mined phosphorus 63
3.2.2.2 Additional inputs 65
3.2.2.3 Losses 65
3.2.2.4 Efficiency of phosphate rock use 67
3.3 MINERAL PHOSPHORUS RESOURCES AND RESERVES 70
3.3.1 Definition of resources and reserves 70
3.3.1.1 Current reserves and resources 70
3.3.1.2 Recent development of resources and reserves 71
3.3.1.3 Physical scarcity and peak phosphorus 72
3.4 THE PROBLEM WITH TODAY’S GLOBAL PHOSPHORUS FLOWS 74
3.4.1 Economic scarcity 74
3.4.2 Environmental pollution 75
3.4.3 Providing phosphorus for future generations 76
3.4.4 Regional differences in phosphorus balances 76
3.5 CONCLUSIONS 77
3.6 REFERENCES 77
Part II: Elimination of Phosphorus from Wastewater 81
Chapter 4: Phosphorus in wastewater 83
4.1 ORIGIN OF PHOSPHORUS IN WASTEWATER 83
4.2 CONCENTRATION AND LOAD OF PHOSPHORUS IN MUNICIPAL AND INDUSTRIAL WASTEWATER 88
4.2.1 Domestic wastewater 88
4.2.2 Wastewater from industrial and commercial sources 92
4.3 CHEMICAL ANALYSIS OF PHOSPHORUS IN WASTEWATER AND SLUDGE 93
4.3.1 Speciation of phosphorus 93
4.3.2 Determination of phosphorus in water and wastewater 97
4.3.2.1 Manual and semi-automated analyses based on the ascorbic acid method 99
4.3.2.2 Automated determination of phosphate 100
4.3.2.3 Extraction of phosphorus from sludges using aqua regia 103
4.3.2.4 Determination of phosphorus in raw sludge and digested sludge 104
4.3.3 Sequential extraction procedures to determine the binding form of phosphorus 104
4.3.4 Determination of phosphonates 105
4.4 REFERENCES 105
Chapter 5: Phosphorus removal in wastewater treatment plants 109
5.1 BIOLOGICAL PHOSPHORUS REMOVAL 109
5.1.1 Process configurations for EBPR 110
5.1.1.1 Anaerobic/oxic (Phoredox and A/O) system 111
5.1.1.2 PhoStrip process 111
5.1.1.3 Three-stage modified Bardenpho and A2/O system 111
5.1.1.4 Five-stage modified Bardenpho 112
5.1.1.5 University of Cape Town (UCT) and Virginia Initiative Plant (VIP) processes 112
5.1.1.6 Johannesburg and Westbank processes 113
5.1.1.7 Time-cyclic processes 113
5.1.2 Factors affecting performance 113
5.1.2.1 Influent characteristics 113
5.1.2.2 Integrity of the anaerobic zone 114
5.1.2.3 Aerobic zone impacts 116
5.1.2.4 pH 117
5.1.2.5 Solids and hydraulic retention times 117
5.1.2.6 Temperature 117
5.1.2.7 Solids capture 118
5.1.2.8 Secondary release and recycle load management 118
5.2 CHEMICAL PHOSPHORUS REMOVAL 118
5.2.1 Process principles 119
5.2.2 Mechanisms of chemical phosphorus removal 120
5.2.2.1 Phosphorus species 121
5.2.2.2 Reactions with coagulants 122
5.2.2.3 Simultaneous phosphorus precipitation 126
5.2.2.4 Sequential phosphorus precipitation 128
5.2.3 Applications of chemical phosphorus removal 128
5.3 REFERENCES 129
Chapter 6: Total solids and phosphorus: A cross-linked topic? 133
6.1 NECESSITY OF ADVANCED PHOSPHORUS AND PARTICLE REMOVAL 133
6.2 PHOSPHORUS AND PARTICLES 134
6.3 PROCESSES OF ADVANCED P-ELIMINATION 136
6.4 PROCESSES OF SOLID REMOVAL 137
6.4.1 Overview of separation processes 137
6.4.2 Sedimentation, lamella separator, flotation in combination with post-precipitation 137
6.4.3 Filtration processes 139
6.4.3.1 Overview of different filtration technologies 139
6.4.3.2 Dimensioning of granular wastewater filtration 141
6.4.4 Shallow bed filtration 141
6.4.4.1 Shallow bed with granular media 141
6.4.4.2 Microstrainer 142
6.4.4.3 Cloth media filter 143
6.4.5 Deep bed filtration 144
6.4.6 Membrane filtration 146
6.5 ASSESSMENT OF THE DIFFERENT PARTICLE SEPARATION PROCESSES 147
6.6 REFERENCES 148
Chapter 7: Effects of phosphorus removal in wastewater on sludge treatment processes and sludge dewatering 151
7.1 INTRODUCTION 151
7.2 DETERMINATION OF DEWATERABILITY OF SEWAGE SLUDGES 152
7.3 IMPACT OF WAS AND BIOLOGICAL P-REMOVAL ON SLUDGE DEWATERING 158
7.4 ALTERNATIVE FOR MITIGATING THE IMPACT OF EBPR ON DEWATERING 164
7.4.1 Phosphate reduction through metal salt addition 165
7.4.2 Stored phosphorus release 165
7.4.3 Thermal and chemical thermal cell lysis 168
7.4.4 Struvite precipitation 169
7.5 SUMMARY 171
7.6 REFERENCES 171
Chapter 8: Phosphorus removal and recovery in focus of a holistic wastewater treatment of the future 175
8.1 INTRODUCTION 175
8.2 APPROACHES FOR IMPROVED BIOLOGICAL PHOSPHORUS REMOVAL AND SUBSEQUENT RECOVERY 177
8.2.1 Kinetic values of conventional biological phosphorus removal 177
8.2.2 Optimization of classical biological phosphorus removal 179
8.2.3 Membrane processes 181
8.2.4 Alternative microorganisms and metabolic processes for phosphorus fixation 182
8.3 INNOVATIVE METHODS FOR IMPROVED INTERFACES BETWEEN PHOSPHORUS REMOVAL AND RECYCLATE PRODUCTION 183
8.3.1 Microbial fuel cell 183
8.3.2 Algae and macrophyte cultures (aquatic plants) 184
8.3.3 Use of enzymes/proteins 185
8.3.4 Bioleaching 186
8.3.5 P-mobilization by bacterial colonization 187
8.3.6 Plant systems for heavy metal depletion 188
8.3.7 Fungi or mycorrhiza 189
8.4 EMERGING PROCESS DESIGNS AND THEIR IMPACT ON PHOSPHORUS REMOVAL AND RECOVERY 189
8.4.1 Characterization of phosphorus compounds occurring in wastewater treatment 190
8.4.2 Exemplary treatment concepts and their effect on phosphorus removal and recovery 192
8.4.2.1 Scenario 0: Conventional biological wastewater treatment with P removal by precipitation (state of the art) 193
8.4.2.2 Scenario 1: Conventional biological wastewater treatment enhanced biological P-removal and P-redissolution from surplus 194
8.4.2.3 Scenario 2: “Main stream deammonification” for nitrogen removal and effluent filtration 196
8.4.3 Comparison and evaluation of phosphorus removal concepts in WWTPs of the future 198
8.5 REFERENCES 200
Chapter 9: Phosphorus removal: An economic assessment 205
9.1 INTRODUCTION 205
9.2 BACKGROUND ON PHOSPHORUS REMOVAL 205
9.3 FACTORS AFFECTING COSTS OF PHOSPHORUS REMOVAL 206
9.4 ECONOMIC ASSESSMENT OF DIFFERENT SYSTEMS 207
9.5 COSTS OF PHOSPHORUS REMOVAL 208
9.5.1 Introduction 208
9.5.2 Capital costs (simultaneous precipitation) 210
9.5.3 Capital costs (enhanced biological phosphorus removal) 212
9.5.4 Capital costs (filtration) 213
9.5.5 Capital costs (summary) 214
9.5.6 Operational costs 215
9.5.7 Lifecycle costs 216
9.6 SUMMARY 217
9.7 REFERENCES 217
Chapter 10: Modeling the phosphorus cycle in the wastewater treatment process 219
10.1 INTRODUCTION 219
10.1.1 Phosphorus transformations in wastewater treatment 220
10.2 MODELING PHOSPHORUS TRANSFORMATIONS 223
10.2.1 Biological transformations in mainline 223
10.2.2 Anaerobic transformations in sidestream 225
10.2.3 Chemical transformations 226
10.2.3.1 General chemistry modeling 227
10.2.3.2 Water line: coagulation and flocculation with iron and alum 227
10.2.3.3 Sludge line: precipitation with calcium, magnesium and iron 229
10.3 PLANT-WIDE MODELING OF PHOSPHORUS 230
10.3.1 Modeling interactions with iron and sulfur cycles 230
10.3.2 Implementation and solution in a plant-wide context 232
10.4 PERSPECTIVES AND CHALLENGES 233
10.4.1 Modeling challenges 233
10.4.2 Enhancing phosphorus recovery 233
10.5 CONCLUSIONS 234
10.6 REFERENCES 234
Part IIIa: Phosphorus Recovery: Technology 239
Chapter 11: Wastewater as a resource: From rare earth metals to phosphorus 241
11.1 INTRODUCTION 241
11.2 ELEMENTAL COMPOSITION OF SEWAGE SLUDGE 243
11.3 GERMAN SURVEY OF SEWAGE SLUDGE ASHES 244
11.4 REFERENCES 250
Chapter 12: From push to pull: Coupling the diverse phosphorus products to the market 253
12.1 INTRODUCTION 253
12.1.1 A new product in an existing market 253
12.1.2 From supply driven to demand driven 254
12.2 STAKEHOLDERS IN SUPPLY CHAIN 255
12.2.1 The supply chain 255
12.2.2 Suppliers 255
12.2.3 Users 256
12.2.3.1 Aggregators/raw material processors 256
12.2.3.2 End-users 257
12.2.4 Service providers 258
12.2.5 Policymakers 258
12.3 MEETING DEMAND 259
12.3.1 General requirements demand 259
12.3.1.1 Chemical properties 259
12.3.1.2 Biochemical properties 260
12.3.1.3 Physical properties 261
12.3.1.4 Legal status 261
12.3.1.5 Security of supply 262
12.3.2 Summary requirements 262
12.4 TOWARDS PULL: WHAT TO DO? 263
12.4.1 Choosing and creating supply chain 263
12.4.2 Top products 263
12.4.3 Visibility and accessibility of product 267
12.4.4 The contract 267
12.4.5 Closed a contract: now what? 267
12.5 REFERENCES 268
Chapter 13: Phosphorus recovery – the North American perspective 269
13.1 INTRODUCTION 269
13.2 KEY DRIVERS AND BARRIERS 269
13.3 TECHNOLOGY REVIEW 270
13.3.1 Fluidized bed reactor 271
13.3.2 Waste activated sludge stripping to recover internal phosphate (WASSTRIP®) 274
13.3.3 AirPrex™ 274
13.4 MARKET ANALYSIS 275
13.5 CASE STUDIES 278
13.6 CONCLUSION 278
13.7 REFERENCES 278
Chapter 14: The current situation regarding phosphorus recovery in Asian countries 281
14.1 PHOSPHORUS DEMAND IN THE ASIA REGION 281
14.1.1 The phosphorus flow in China 283
14.1.2 The phosphorus flow in Korea 285
14.1.3 The phosphorus flow in Taiwan 286
14.1.4 The phosphorus flow in Thailand 286
14.1.5 The phosphorus flow in Vietnam 288
14.1.6 The phosphorus flow in Japan 289
14.2 CHALLENGES FOR PHOSPHORUS RECOVERY FROM THE JAPANESE SEWERAGE SYSTEM 290
14.2.1 Phosphorus recovery technologies 291
14.2.1.1 Recovery from wastewater and/or rejected water 291
14.2.2 Phosphorus recovery from sewage sludge 295
14.2.3 Phosphorus recovery from incineration ash 296
14.2.4 Phosphorus recovery from a melting process 297
14.3 CONCLUDING REMARKS 299
14.4 REFERENCES 300
Chapter 15: New research ideas for phosphorus recovery from wastewater and sewage sludge ash 305
15.1 INTRODUCTION 305
15.2 NEW FIRST GENERATION PROCESSES 309
15.2.1 ExtraPhos® – chemical phosphate recovery from sewage sludge by CO2 acidulation and precipitation 309
15.2.1.1 Raw materials 310
15.2.1.2 Conclusion and outlook 310
15.2.2 Chemical phosphate recovery by functionalized superparamagnetic particles 311
15.2.2.1 Conclusion and outlook 312
15.2.3 Sequential electrodialytic phosphorus recovery from sewage sludge ash 312
15.2.3.1 Applying ED to frozen SS 313
15.2.3.2 Applying ED to fresh SS 313
15.2.3.3 Applying ED to SSA from low-temperature gasification 314
15.2.3.4 Applying ED to SSA incineration 315
15.2.3.5 Conclusion and outlook 315
15.2.4 Thermal white phosphorus extraction from sewage sludge ash 315
15.2.4.1 Introduction to thermal phosphate processing 315
15.2.4.2 Thermal processing of secondary raw materials 317
15.2.4.3 RecoPhos P4 process 317
15.2.4.3.1 Background 317
15.2.4.3.2 Process description 318
15.2.4.3.3 Raw materials 319
15.2.4.3.4 Pilot plant and test work 320
15.2.4.3.5 Conclusion 320
15.3 SECOND GENERATION PROCESSES 320
15.3.1 Nutrient recycling (N + P) by enhanced (microbial) biomass production and nitrogen conservation 320
15.3.2 Nutrient (N + P) recycling by microalgae and mixed microbial cultures to fish and fish products 321
15.3.3 Nutrient recycling from wastewater by lithoautotrophic (aerobic hydrogen oxidizing) bacteria 324
15.3.3.1 Rethinking sewage treatment – the Power-to-Protein concept (www.powertoprotein.eu) 327
15.4 SUMMARY AND CONCLUSION 329
15.5 REFERENCES 329
Part IIIb: Phosphorus Recovery: Technology 333
Chapter 16: The Crystalactor® at the WWTP Geestmerambacht (The Netherlands) 335
16.1 INTRODUCTION 335
16.2 PROCESS DESCRIPTION 336
16.2.1 Process scheme 336
16.2.2 Chemistry 337
16.2.3 Crystalactor® 338
16.3 RESULTS OF THE LARGE-SCALE IMPLEMENTATION 338
16.3.1 Performance data 339
16.3.2 Costs 339
16.3.3 Conclusion 340
16.3.4 Fact sheet 340
16.4 REFERENCES 341
Chapter 17: AirPrex® sludge optimization and struvite recovery from digested sludge 343
17.1 THEMATIC INTRODUCTION 343
17.2 PROCEDURAL DEFINITION 344
17.3 ANAEROBIC REDISSOLUTION OF PHOSPHORUS 345
17.4 THE INFLUENCE OF STRUVITE PRECIPITATION ON THE TREATMENT OF DIGESTED SLUDGE 346
17.4.1 Influence on unwanted struvite crystallizations 346
17.4.2 Influence on sludge dewatering 346
17.5 THE AIRPREX® PROCESS 347
17.6 STRUVITE PRECIPITATION BASED ON THE EXAMPLE OF THE RWZI IN AMSTERDAM-WEST [5] 348
17.7 CONCLUSION 350
17.8 REFERENCES 350
Chapter 18: The PHOSPAQ™ process 351
18.1 INTRODUCTION 351
18.2 THE PROCESS 352
18.2.1 Description 352
18.2.1.1 Product 352
18.2.1.2 Case Study: Waterstromen Olburgen (The Netherlands) 353
18.2.2 Key figures of the process 356
18.3 OUTLOOK – FURTHER DEVELOPMENTS 357
18.4 REFERENCES 357
Chapter 19: The Pearl® and WASSTRIP® processes (Canada) 359
19.1 INTRODUCTION 359
19.2 THE PROCESS 360
19.2.1 The Pearl process description 360
19.2.2 The WASSTRIP process description 361
19.2.3 Crystal Green 361
19.2.4 Key figures of the process 362
19.3 OUTLOOK – FURTHER DEVELOPMENTS 365
Chapter 20: The PHOSNIX process at the WWTP Lake Shinji East (Japan) 367
20.1 INTRODUCTION 367
20.2 PROCESS 368
20.2.1 Apparatus 368
20.2.2 Operation 369
20.2.2.1 Main flow 369
20.2.2.2 Struvite extraction 369
20.3 COMMERCIAL PLANT 369
20.3.1 Capacity 369
20.3.2 Performance 370
20.3.3 Cost 370
20.3.4 Product quality 371
20.4 APPLICATION FOR ANOTHER PURPOSE 372
20.5 REFERENCES 373
Chapter 21: The Stuttgart Process (Germany) 375
21.1 INTRODUCTION 375
21.2 THE PROCESS 376
21.3 NUTRIENT RECOVERY PILOT PLANT 377
21.3.1 Operation of the plant (batch mode) 378
21.3.1.1 Acidic leaching of phosphate 378
21.3.1.2 Dewatering of acidified digested sludge 379
21.3.1.3 Struvite precipitation 379
21.3.1.4 Recyclate/struvite harvesting 381
21.3.2 Performance data 382
21.3.2.1 Phosphorus recovery rates and recyclate yields 382
21.3.2.2 Consumption of chemicals 383
21.3.3 Recyclate quality 384
21.3.3.1 Nutrients 384
21.3.3.2 Metals 384
21.3.3.3 Recalcitrant organic compounds (ROCs) 388
21.3.4 Cost analysis 388
21.4 KEY FIGURES OF THE PROCESS 390
21.5 OUTLOOK – FURTHER DEVELOPMENTS 390
21.6 REFERENCES 390
Chapter 22: The ExtraPhos® process (Germany) 391
22.1 INTRODUCTION 391
22.2 THE PROCESS 392
22.2.1 Description 392
22.2.2 Key figures of the process 393
22.3 OUTLOOK – FURTHER DEVELOPMENTS 393
22.4 REFERENCES 394
Chapter 23: KRN-Mephrec (Germany) 395
23.1 INTRODUCTION 395
23.2 THE PROCESS 396
23.2.1 Description 396
23.2.2 Key figures of the process 399
23.3 OUTLOOK – FURTHER DEVELOPMENTS 400
Chapter 24: The REMONDIS TetraPhos® Process at the WWTP in Hamburg (Germany) 401
24.1 INTRODUCTION 401
24.2 PHOSPHORUS RECOVERY: NOW & IN THE NEAR FUTURE 402
24.2.1 Raw phosphates for industrial business 402
24.2.2 Solubility of phosphates in ashes 403
24.3 REMONDIS TETRAPHOS® PROCESS 404
24.4 THE PILOT PLANT: PUTTING THEORY INTO PRACTICE 406
24.4.1 Results: Phosphorus recovery & heavy metals 407
24.5 OUTLOOK – UPSCALING TECHNOLOGY 409
24.6 REFERENCES 409
Chapter 25: The LeachPhos process at the waste-to-energy plant Bern (Switzerland) 411
25.1 INTRODUCTION 411
25.2 PROCESS DESCRIPTION 412
25.2.1 Leaching process 413
25.2.2 Precipitation process 413
25.2.3 Wastewater treatment 414
25.2.4 Equipment 414
25.3 MASS BALANCE 414
25.4 CONCLUSION 414
25.5 REFERENCES 416
Chapter 26: The PARFORCE-Technology (Germany) 417
26.1 INTRODUCTION 417
26.2 THE PROCESS 418
26.2.1 Description 418
26.2.2 Key figures of the process 420
26.3 OUTLOOK – FURTHER DEVELOPMENTS 424
26.4 REFERENCES 424
Chapter 27: The AshDec® process – evolution from its earlier stages to current practice 425
27.1 INTRODUCTION 425
27.2 THE EVOLUTION 426
27.2.1 Challenges and responses 426
27.2.2 Towards the current AshDec® process 428
27.3 KEY PROCESS FIGURES 429
27.3.1 General data 429
27.3.2 Utilities and consumables 429
27.3.3 Waste 429
27.3.4 Advantages 430
27.4 THE PRODUCT 430
27.5 OUTLOOK – DEVELOPMENT OPTIONS 431
27.6 REFERENCES 433
Chapter 28: Sludge melting system 435
28.1 INTRODUCTION 435
28.2 PROCESS DESCRIPTION 436
28.2.1 Principle of phosphorus recovery 436
28.2.2 Reactor 437
28.2.3 Sewage sludge treatment process 438
28.3 RESULTS OF THE LARGE-SCALE IMPLEMENTATION 438
28.3.1 Pilot plant test 438
28.3.2 Plant cultivation test 441
28.4 COSTS 441
28.5 CONCLUSION 441
Chapter 29: The RecoPhos/Inducarb process (the Netherlands) 443
29.1 INTRODUCTION 443
29.2 THE PROCESS 444
29.2.1 Description 444
29.2.2 Key figures of the process 445
29.3 OUTLOOK – FURTHER DEVELOPMENTS 446
29.4 REFERENCES 446
Chapter 30: Total phosphorus recovery and direct utilization of the sewage sludge ash as a fertilizer at Ulm WWTP (Germany) 447
30.1 INTRODUCTION 447
30.2 PROCESS DESCRIPTION 449
30.3 PERFORMANCE DATA 450
30.4 COSTS 452
30.5 CONCLUSIONS 452
30.6 REFERENCES 453
Part IIIc: Phosphorus Recovery: Assessment 455
Chapter 31: Comparison of technologies for phosphorus recovery – Identification of an ideal solution? 457
31.1 INTRODUCTION 457
31.2 OVERVIEW OF EXISTING TECHNOLOGIES 458
31.2.1 Urine separation 458
31.2.1.1 Process description 458
31.2.1.2 Status of development 459
31.2.2 Recovery from secondary treated effluent 459
31.2.2.1 Process description 459
31.2.2.2 Status of development 460
31.2.3 Recovery from liquid phase of sludge treatment 460
31.2.3.1 Process description 460
31.2.3.2 Status of development 460
31.2.4 Recovery from sewage sludge 461
31.2.4.1 Process description 461
31.2.4.2 Status of development 462
31.2.5 Recovery from sewage sludge ashes 463
31.2.5.1 Process description 463
31.2.5.2 Status of development 465
31.3 MATERIALS AND METHODS FOR THE COMPARATIVE ASSESSMENT 466
31.3.1 Modular reference system and assessed technologies 466
31.3.2 Recovery potential and assessment of the recovered materials 467
31.3.3 Economic assessment 467
31.3.3.1 Cost calculation 467
31.3.3.2 Calculation of savings and revenues 468
31.3.4 Environmental assessment 468
31.4 RESULTS OF THE COMPARATIVE ASSESSMENT 469
31.4.1 Recovery potential and assessment of the recovered materials 469
31.4.1.1 Recovery potential 469
31.4.1.2 Nutrient content and plant availability 469
31.4.1.3 Pollutants content 471
31.4.1.4 Texture and handling 472
31.4.2 Economic assessment 474
31.4.3 Environmental assessment 476
31.4.3.1 Cumulative energy demand (CED) 476
31.4.3.2 Gaseous emissions (CO2e) with global warming potential (GWP) 476
31.4.3.3 Gaseous emissions (SO2e) with acidification potential (AP) 477
31.4.3.4 Relevance of the environmental impact in the context of the status quo 479
31.4.4 Uncertainty 480
31.5 CONCLUSIONS 481
31.6 REFERENCES 483
Chapter 32: Success factors for implementing P recovery and recycling technologies 487
32.1 INTRODUCTION 487
32.1.1 The value chain 487
32.1.2 Success factors 489
32.2 TECHNOLOGIES UNDER DEVELOPMENT, IN USE, OR BEING IMPLEMENTED 496
32.2.1 Sewage sludge in direct application 496
32.2.2 Struvite recovery 496
32.2.3 Sludge processes 499
32.2.3.1 EXTRAPHOS by Budenheim 499
32.2.3.2 Acidic leaching of digested sludge 500
32.2.4 Ash based processes 501
32.2.4.1 Glatt® Seraplant 502
32.2.4.2 Ecophos 503
32.2.4.3 LeachPhos 504
32.2.4.4 TetraPhos 505
32.2.4.5 AshDec 505
32.2.4.6 Mephrec 506
32.2.4.7 Recophos-P4 507
32.3 CONCLUSIONS 508
32.4 ADDITIONAL CONSIDERATIONS 510
32.5 OUTLOOK 511
32.6 REFERENCES 512
Chapter 33: Phosphorus recovery – decision-making under uncertainties, sector integration and digital modernization by using multi-criterial decision analysis 515
33.1 INTRODUCTION 515
33.2 DEFINING THE MATTER AT HAND 516
33.3 THE INNOVATION FIELD FOR PHOSPHORUS RECOVERY 517
33.3.1 Imperative of phosphorus recovery 518
33.3.2 General framework conditions for the modernization of WWTPs 519
33.3.3 Criteria for comparing approaches towards modernization of WWTPs 521
33.4 SOCIOLOGICAL METHODS FOR TECHNOLOGICAL INNOVATIONS IN THE WASTEWATER SECTOR 523
33.5 SUMMARY AND PERSPECTIVE 530
33.6 REFERENCES 532
Part IV: Outlook 535
Chapter 34: Wastewater treatment of the future: Health, water and resource protection 537
34.1 INTRODUCTION 537
34.2 OBJECTIVES OF WASTEWATER TREATMENT 538
34.2.1 Health protection 538
34.2.1.1 Safeguarding basic sanitation 538
34.2.1.2 Disinfection: Bathing water quality and water reuse 539
34.2.2 Water protection 540
34.2.2.1 European water framework directive 540
34.2.2.2 Minimization of nutrient input into waterbodies 540
34.2.2.3 Micropollutants, nanoparticles and microplastics 541
34.2.2.4 Substance prohibition for water (and health) protection 541
34.2.3 Resource protection 541
34.3 RESOURCES IN WASTEWATER: WATER, NUTRIENTS AND ENERGY 542
34.3.1 Water 542
34.3.2 Nutrients 542
34.3.3 Energy 544
34.3.3.1 Chemically bound energy in wastewater: Evaluation via COD balancing 544
34.3.3.2 Sewage sludge treatment plants in interaction with the energy industry 545
34.4 WASTEWATER TREATMENT PLANTS OF THE FUTURE: FROM TREATMENT PLANT TO (SYSTEM) SERVICE PROVIDER 547
34.5 CONCLUSION AND OUTLOOK: FROM TREATMENT FACILITY TO SYSTEM SERVICE PROVIDER 549
34.6 REFERENCES 550
Index 555