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Food Irradiation Technologies

Food Irradiation Technologies

Isabel C F R Ferreira | Amilcar L Antonio | Sandra Cabo Verde

(2017)

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Book Details

Abstract

Food preservation by irradiation is gaining recognition as a technology that is more environmentally benign than other current processes such as post-harvest chemical fumigation, it has less impact on thermally sensitive compounds than thermal decontamination technologies such as hot water or steam, and the technology is more accessible and cheaper. As the technical and economic feasibility, as well as the level of consumer acceptance, have increased its use has been growing fast. International organizations including the Food and Agriculture Organization of the United Nations (FAO), the International Atomic Energy Agency (IAEA) and the World Health Organization (WHO) have coordinated and worked with others to develop norms and review the safety and efficacy of irradiated foods. Commended in the Foreword by Carl Blackburn, Food Irradiation Specialist, Joint FAO / IAEA Division of Nuclear Techniques in Food and Agriculture, this book makes a strong case for the use of this overwhelmingly safe food processing technique.

This comprehensive book is a useful reference for food technologists, analytical chemists and food processing professionals, covering all aspects of gamma, electron beam and X-ray food irradiation, its impact on food matrices and microorganisms, legislation and market aspects. It is the first book to cover control and structural analysis in food irradiation and, being written by leading experts in the field, addresses the current global best practices. It contains updated information about the commercial application of food irradiation technology, especially regarding the type of radiation based on food classes and covers dosimetry, radiation chemistry, food decontamination, food quarantine, food processing and food sterilization.


Table of Contents

Section Title Page Action Price
Cover Cover
Foreword v
Preface viii
Contents xi
Chapter 1 Introduction 1
1.1 Almost the Beginning 1
1.2 Opening Frontiers 2
1.3 Still in Progress 3
1.4 Has Everything Been Already Done? 3
1.5 What Next? 4
Chapter 2 International Standards and Regulation on Food Irradiation 5
2.1 International Standardisation and Regulation on Food Irradiation 5
2.2 International Standards on Food Irradiation 6
2.2.1 Codex Alimentarius Standard 6
2.2.2 IPPC Standards 8
2.3 National Regulation on Food Irradiation 9
2.3.1 Regulation of Food Irradiation in North America 9
2.3.2 Regulatory Framework on Food Irradiation in the EU and Its Member States 10
2.3.3 Regulation of Food Irradiation in Asia 17
2.4 International Trade Aspects 18
2.4.1 Potential Trade Conflicts with Current Regulatory Frameworks on Food Irradiation 19
2.4.2 Relevance of the WTO and Applicable WTO Rules 20
2.5 Conclusions 22
References 24
Chapter 3 Gamma Irradiation Plants 28
3.1 Introduction 28
3.2 Physics Principles in Gamma Irradiation Plant Designs 29
3.2.1 Attenuation of Gamma Photons Through Materials 29
3.2.2 Design of Sources, Source Racks, and Source Arrangements 31
3.2.3 Product Configurations Around a Source 33
3.2.4 Mathematical Models 35
3.3 Gamma Irradiator Components 35
3.3.1 Biological Shield 36
3.3.2 Product Handling System 37
3.3.3 Radiation Source 38
3.3.4 Control and Safety System Design - Standards, Hazard, and Safety Assessments 39
3.4 Irradiator Designs for Food Applications 40
3.4.1 GRAY*STAR Genesis Irradiator™ 41
3.4.2 Nordion 2 Pass Pallet Irradiator 42
3.4.3 Sterigenics® 4 Pass Pallet Irradiator 44
3.5 Economic Aspects of Gamma Irradiation of Food 46
3.5.1 Capital Investment 46
3.5.2 Operating Expenses 47
3.5.3 Operational Ranges 48
3.6 Conclusions 49
References 50
Chapter 4 Electron Beam and X-ray Equipment for Food Irradiation Applications 51
4.1 Introduction 51
4.2 Key Concepts and Parameters 53
4.2.1 Dose Uniformity and Utilization Efficiency for Electron Beams 54
4.2.2 Dose Uniformity and Utilization Efficiency for X-rays 55
4.2.3 Dose and Dose Rate Estimation for Electrons and X-rays 56
4.2.4 Throughput Estimates for Electrons and X-rays 58
4.3 Key Technology Descriptions 58
4.3.1 Electron Accelerator Systems 59
4.3.2 Beam Scanning Systems 62
4.3.3 Material Handling Systems 62
4.3.4 Systems Analyses and Technology Selection 64
4.4 Food Irradiation System Examples 64
4.5 Concluding Remarks 64
References 65
Chapter 5 Dosimeters for Gamma, E-beam, and X-ray Food Irradiation 66
5.1 Introduction 66
5.2 Dosimetry System Definition and Role in Food Irradiation Plant Qualification 67
5.3 Dosimetry Systems for Food Irradiation 68
5.3.1 Selection Criteria of Dosimetry Systems 68
5.3.2 Optical Dosimeters and Readout Equipment 70
5.3.3 Electron Spin Resonance Dosimeters and Readout Equipment 71
5.4 Traceable Calibration of Dosimetry Systems 72
5.5 Future Developments in Dosimetry for Food Irradiation 73
Recommended Reading: Relevant ISO/ASTM Standards and Guides 73
References 74
Chapter 6 Food Phantoms and Absorbed Dose Simulation 76
6.1 Introduction 76
6.2 Chemical Dosimeters 78
6.2.1 Principles 78
6.2.2 Phantoms for Dosimetry 80
6.3 Food Phantom Dosimeters 81
6.3.1 Chemical Composition 81
6.3.2 Fabrication Process 83
6.3.3 Handling of Phantom Dosimeters: Pre- and Post-handling 85
6.4 Validation of Food Phantom Dosimeters Using Simulation 85
6.4.1 Absorbed Dose Simulation 85
6.4.2 Radiation Experiment with Low-energy Electrons (1.35 MeV) 88
6.4.3 Radiation Experiment with High-Energy Electrons (10 MeV) 92
6.4.4 Radiation Experiment with 5 MeV X-rays 96
6.5 Future Developments 99
6.6 Conclusions 101
References 101
Chapter 7 Software for Food Irradiation Simulation and Equipment Validation 105
7.1 Introduction 105
7.2 Modeling Methodologies 106
7.2.1 Monte Carlo 106
7.2.2 Point Kernel 110
7.3 Modeling as a Process Design Tool 112
7.3.1 Gamma Plants 113
7.3.2 Electron Beam Plants 114
7.3.3 Additional Requirement for Modeling X-ray Plants 114
7.3.4 Radiation Shielding Designs 115
7.4 Examples of Food Irradiation Models 115
7.4.1 Gamma Model 115
7.4.2 Electron Beam Model 118
7.4.3 X-ray Model 120
7.5 Conclusions 121
References 122
Chapter 8 Packaging for Food Irradiation 123
8.1 Introduction 123
8.2 Authorized Packaging Materials for Food Packaging Intended for Irradiation 124
8.3 Radiation-induced Changes in the Structure of Packaging Materials and their Role on Packaging Functional Properties 131
8.4 Radiolysis Products from Packaging Materials 138
8.5 Safety Assessment and Dietary Exposure to RPs 147
8.6 Irradiation and Development of Biodegradable Polymer-based Packaging 149
8.7 Food Active Packaging and Gamma Irradiation 153
8.8 Edible Coatings and Films Combined with Gamma Irradiation 157
8.9 Conclusions 159
References 160
Chapter 9 Food Irradiation for Phytosanitary and Quarantine Treatment 169
9.1 Introduction 169
9.2 Phytosanitary Irradiation 170
9.2.1 Principles 170
9.2.2 Comparison of Irradiation and Alternative Treatments 171
9.3 International and National Standards and Agreements 172
9.3.1 Australia and New Zealand 173
9.3.2 USA 173
9.4 Trade in Fresh Produce 174
9.4.1 Domestic Inter-state Trade 174
9.4.2 International Trade 175
9.5 Outstanding Issues 175
9.5.1 Generic Doses 175
9.5.2 Dose and Energy Limits 177
9.5.3 Labeling 179
9.5.4 Consumer Reaction and the Future 180
9.6 Conclusions 180
References 181
Chapter 10 Food Irradiation as Sanitary Treatment 183
10.1 Introduction 183
10.2 Response of Foodborne Microorganisms to Ionizing Radiation 184
10.2.1 Microbial Inactivation Kinetics 186
10.2.2 Biotic and Abiotic Factors 187
10.3 Applications of Food Irradiation as a Sanitary Treatment 190
10.3.1 Aromatic and Medicinal Plants 192
10.3.2 Fresh Fruits and Vegetables 194
10.3.3 Meat, Fish, and Eggs 195
10.3.4 Food Irradiation for Immunocompromised Patients, Calamity Situations, and Space Missions 198
10.4 Conclusion and Future Trends 204
References 205
Chapter 11 Food Irradiation Chemistry 210
11.1 Introduction 210
11.2 Main Chemical Effects of Irradiation 211
11.2.1 Water Radiolysis 211
11.2.2 Free Radical Formation and Interaction with Molecules 212
11.2.3 New Compounds Formed by Radiation 212
11.3 Foodstuff Major Component Changes 214
11.3.1 Electron Beam Irradiation Effects 214
11.3.2 Gamma Irradiation Effects 219
11.3.3 X-ray Irradiation Effects 228
11.4 Chemical Changes Limited by Irradiation Conditions 228
11.5 Modification, Improvement, and Extractability of Chemical Compounds 230
11.6 Best Radiation Source, Lower Impact: Gamma, E-beam, or X-rays? 231
11.7 Future Perspectives 231
11.7.1 Current Trends Regarding Food Processing and Radiochemistry Studies 231
11.7.2 Further Knowledge is Needed: What We Know and What Is Missing 232
References 232
Chapter 12 Methods Combined with Irradiation for Food Preservation 237
12.1 Introduction 237
12.2 Combined Treatments: The Hurdle Concept 238
12.3 Food Preservation Factors and Technologies 240
12.4 Irradiation in Hurdle Approaches 241
12.4.1 Combination with Packaging and Refrigerated Storage 241
12.4.2 Combination with Modified Atmosphere Packaging 245
12.4.3 Combination with Edible Coatings 251
12.4.4 Combination with Natural and Chemical Preservatives 255
12.4.5 Combination with Heat Treatments 263
12.4.6 Combination with Cold Treatments and Freezing 267
12.4.7 Combination with Low Water Activity 267
12.4.8 Irradiation in Multiple-hurdle Approaches 270
12.5 Concluding Remarks and Future Trends 274
Acknowledgments 275
References 275
Chapter 13 Physical Detection Methods 280
13.1 Food Irradiation and the Detection of Food Preserved by Radiation 280
13.2 Legislation 283
13.3 Physical Methods 284
13.3.1 ESR/EPR Spectroscopy 285
13.3.2 Luminescence Techniques 290
13.3.3 Physical Methods not Accepted Presently for Practical Use 294
13.4 Reporting to the European Commission 296
13.5 Future Trends 297
References 298
Chapter 14 Chemical Methods 301
14.1 Introduction 301
14.2 Potential Target Compounds 302
14.2.1 Products Resulting from Peroxidation Reactions 302
14.2.2 Fatty Acids and Irradiation-induced Hydrocarbons 303
14.2.3 Stable Radiolytic Macromolecule Derivatives 303
14.2.4 H2 - Changes in Gas Composition 305
14.3 High-performance Liquid Chromatography (HPLC) 305
14.4 Gas Chromatography/Mass Spectrometry (GC/MS) 306
14.5 Conclusions 310
References 310
Chapter 15 Biological Techniques 314
15.1 Biological Changes in Irradiated Foods 314
15.2 Detection of Irradiated Foods by Biological Methods 315
15.2.1 Measurement of DNA Changes 315
15.2.2 Measurement of Microbiological Changes 325
15.2.3 Measurement of Histological and Morphological Changes: Germination and Half-embryo Tests 329
15.3 Conclusions 331
Acknowledgments 332
References 332
Chapter 16 Toxicological Aspects of Irradiated Foods 337
16.1 Introduction 337
16.2 Formation of Radiolytic Products 339
16.2.1 Formation of 2-Alkylcyclobutanones 341
16.2.2 Formation of Furans in Food 341
16.2.3 Formation of Volatiles and Off-flavours in Meat 343
16.3 Health Risks Associated with Radiolytic Products 345
16.4 Reducing the Effects of Radiolytic Products 346
16.5 Concluding Remarks and Future Trends 348
References 348
Chapter 17 Successful Marketing of Irradiated Foods 352
17.1 Introduction 352
17.2 Background 353
17.2.1 Food Safety 354
17.2.2 Insect Control 354
17.3 The Common Past of Food Technologies 355
17.3.1 Pasteurization 355
17.3.2 Anti-vaccination Movement 357
17.3.3 Anti-chlorination Movement 357
17.3.4 Genetically Modified Organisms (GMOs) 357
17.3.5 Resistance to ‘‘New\" Technologies 358
17.4 Consumer Acceptance of Foods That Have Been Irradiated 359
17.4.1 Summary of Retail Experience 360
17.4.2 Understanding Consumer Attitudes 360
17.4.3 Defining Moment in Food Safety 362
17.4.4 Barriers to Acceptance 363
17.5 Future Directions 363
17.5.1 Future Strategies 364
17.5.2 Food Producer Requirements 365
17.6 Conclusions 366
References 367
Chapter 18 Technical and Economic Considerations in Food Irradiation 369
18.1 Technical Considerations in Food Irradiation 369
18.1.1 Low-energy E-beam and Low-energy X-ray 369
18.1.2 High-energy E-beam 370
18.1.3 High-energy X-ray 370
18.1.4 Gamma Radiation 371
18.2 Processing Considerations in Food Irradiation 372
18.2.1 Bulk Inline Processing 372
18.2.2 Box Processing 372
18.2.3 Pallet or Tote Processing 373
18.3 Main Factors Influencing Economics 373
18.3.1 Capital Investment 373
18.3.2 Fixed Costs 374
18.3.3 Variable Costs 374
18.3.4 Minimum Dose 374
18.3.5 E-beam or X-ray Energy 375
18.3.6 Dual E-beam and X-ray Systems 375
18.4 Economical Comparison 376
18.4.1 Assumptions for Best and Worst Case Scenarios 377
18.4.2 Other Assumptions 377
18.4.3 Economical Comparison of 10 MeV E-beam and 5 MeV X-rays and Gamma Rays 378
18.5 Summary 382
References 382
Chapter 19 Qualification and Certification of Ionizing Radiation Facilities 383
19.1 Installation Qualification and Operational Qualification 383
19.2 Performance Qualification 387
19.3 Quality Management and Certification 390
19.4 Conclusions 395
References 395
Chapter 20 Global Status and Commercial Applications of Food Irradiation 397
20.1 Background 397
20.2 Historical Perspective 398
20.3 Current Status 399
20.3.1 Africa 399
20.3.2 America 404
20.3.3 Asia 409
20.3.4 Europe 416
20.3.5 Oceania 419
Acknowledgments 423
References 423
Subject Index 425