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Guidelines for Design, Production and Testing of Animal-Drawn Carts

Guidelines for Design, Production and Testing of Animal-Drawn Carts

Ron Dennis

(1996)

Additional Information

Book Details

Abstract

Compiled on behalf of the Animal Traction Network for Eastern and Southern Africa (ATNESA) as a resource book on animal-drawn carts, these guidelines cover all aspects of their design, production and marketing. Full details - with many three dimensional drawings - are given of the construction of a range of ox and donkey carts, including wheels and axles, with information on materials and costs. Information is based as far as possible on designs that have been shown to work effectively. Other sections cover harnessing of oxen and donkeys, manufacture and marketing, credit and design standards. The guidelines are aimed at promoting improved supply, quality and use of animal-drawn carts in the region.

Table of Contents

Section Title Page Action Price
CONTENTS 5
PREFACE 9
SECTION A: GUIDELINES ON CART DESIGN 13
A1: INTRODUCTION 15
A1.1 FEATURES OF GOOD CART DESIGN 15
A1.2 RECOMMENDATION FOR MINIMUM DESIGN STANDARDS 16
A1.3 LAYOUT OF MANUAL 16
A1.4 REASONING BEHIND THE GUIDELINES 18
A2: CART CONSTRUCTION 19
A2.1 CART CAPACITY 19
A2.2 CART DIMENSIONS 21
A2.3 LAYOUT OF TWO-WHEEL CARTS (Figure 2.2) 23
A2.4 LAYOUT OF FOUR-WHEEL CARTS 25
A2.5 CONSTRUCTION OF TWO-WHEEL CARTS 26
A2.6 DESIGN OF A STEEL BASE-FRAME (Figure 2.3) 27
A2.7 CONSTRUCTION OF BODY 30
A2.7.1 Body Made From Sheet Steel 30
A2.7.2 Steel Frame With Wooden Body (Figure 2.6) 35
A2.8 WOODEN BASE FRAME AND BODY 37
A2.9 BAMBOO OR TIMBER POLE CONSTRUCTION (Figure 2.8(i) and (ii)) 38
A2.10 COMPARISON OF DIFFERENT METHODS OF CONSTRUCTION 41
A2.11 DESIGN OF A HINGED TAILGATE (Figure 2.9) 43
A2.12 ATTACHMENT OF DRAWPOLE (Figure 2.10) 45
A2.13 OTHER TYPES OF CART BODIES 46
A2.14 DESIGN OF 4-WHEEL CARTS (Figure 2.13) 50
A2.15 BRAKE DESIGN 54
A2.16 SUSPENSION 59
A3: WHEEL/AXLE ASSEMBLY 65
A3.1 BASIC FACTORS 65
A3.1.1 Tyres 65
A3.1.2 Rolling Resistance 66
A3.1.3 Friction and Wear in Bearings 68
A3.1.4 Wheel and Bearing Loads 70
A3.1.5 Comparison of the Performance of Different Types of Wheel/Axle Assemblies 70
A3.2 TYPES OF WHEELS 73
A3.2.1 Scrap Rims and Axles 74
A3.2.2 Pressed and Rolled Rims 80
A3.2.3 Wheels for Manufacture in Small to Medium Size Workshops 82
A3.2.4 Fabricated Steel Wheels 85
A3.2.5 Wooden Wheels 88
A3.3 HUB AND AXLE 92
A3.3.1 Machined Hub and Axle Assembly (Figure 3.15) 92
A3.3.2 Fabricated Hub and Axle Assembly (Figure 3.16) 97
A3.3.3 Axle Assemblies with Bush Bearings 100
A3.3.4 Live-Axle Assembly (Figure 3.18) 103
A3.3.5 Other Hub/Bearing Options 110
A3.4 COMPARISON OF WHEEL/AXLE ASSEMBLIES 114
A3.4.1 Comparison of Wheel/Axle Assemblies for Ox-Carts (Table 3.2) 115
A3.4.2 Comparison of Wheel/Axle Assemblies for Light, Single-Donkey Carts (Table 3.3) 119
A3.5 PUNCTURE-RESISTANT TYRES 121
A4: COMPARISON AND SELECTION OF CART DESIGNS 127
A4.1 RANGE OF OPTIONS 127
A4.2 SELECTION OF PREFERRED CART DESIGN 130
A4.2.1 Recommended Design 130
A4.3 ALTERNATIVE DESIGNS 135
A4.3.1 Alternative Designs of Wheel/Axle Assemblies 135
A4.3.2 Intermediate Designs 137
A4.4 RECOMMENDATIONS FOR FURTHER DEVELOPMENT 140
A4.4.1 Cart Construction 140
A4.4.2 Wheel and Axle Assemblies 140
A4.4.3 Brakes 142
A4.4.4 Suspension 142
APPENDIX 1: SOURCES OF FURTHER INFORMATION 144
SECTION B: GUIDELINES ON HARNESSING 147
B1: INTRODUCTION 149
B2: HARNESSING OF OXEN 150
B3: HARNESSING OF DONKEYS 155
B4: RECOMMENDATIONS FROM WORKING GROUP ON HARNESSING AND HITCHING 162
SECTION C: MANUFACTURE, MARKETING AND MAINTENANCE OF CARTS 167
C1: INTRODUCTION 169
C2: POSSIBILITIES FOR IMPROVEMENTS 172
C3: RECOMMENDATIONS FROM WORKING GROUP ON CART MANUFACTURE 176
C4: RECOMMENDATIONS FROM WORKING GROUP ON MARKETING 178
C5: RECOMMENDATIONS OF WORKING PARTY ON MAINTENANCE AND REPAIR 181
SECTION D: GUIDELINES ON CREDIT 183
D1: INTRODUCTION 185
D2: TYPES OF CREDIT SCHEME 186
D3: ESTABLISHMENT AND ADMINISTRATION OF CREDIT PROGRAMMES 190
SECTION E: GUIDELINES ON TESTING OF CARTS AND DESIGN STANDARDS 195
E1: INTRODUCTION 197
E2: RECOMMENDATIONS FROM WORKING GROUP ON TESTING AND STANDARDS 199