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Membrane Engineering for the Treatment of Gases

Membrane Engineering for the Treatment of Gases

Enrico Drioli | Giuseppe Barbieri | Adele Brunetti

(2017)

Additional Information

Abstract

Elaborating on recent and future developments in the field of membrane engineering, Volume 1 focuses on new membrane materials which have recently emerged in gas separation. Covering graphene/graphene oxide based membranes, PIMs, thermally rearranged membranes, and new mixed matrix membranes, alongside membrane pilot plant trials of gas separation, such as CO2 from flue gas and biogas, as well as a cost analysis of competitive membrane and hybrid systems, this book provides a comprehensive account. Together with Volume 2, these books form an innovative reference work on membrane engineering and technology in the field of gas separation and gaseous phase membrane reactors.

Table of Contents

Section Title Page Action Price
Cover Cover
Membrane Engineering for the Treatment of Gases Volume 1: Gas-separation Issues with Membranes i
Preface v
Contents vii
Contents xiii
Chapter 1 - Modelling of Gas Separation in Thermally Rearranged Polymeric Membranes 1
1.1 Introduction 1
1.1.1 Thermally Rearranged (TR) Polymers 2
1.1.2 Computational Approach to Polymeric Membranes: From Macro- to Atomistic Scale 4
1.1.3 Micro- and Macroscopic Simulation Methods 5
1.2 Thermodynamics and Transport in Polymeric Membranes 6
1.2.1 Solubility 6
1.2.2 IAST 8
1.2.3 Monte Carlo Simulations 8
1.2.4 Molecular Dynamics 10
1.3 Separation of Gases by TR-PBO Polymeric Membranes 11
1.3.1 Sorption 11
1.3.2 Estimation of Diffusivity 17
1.4 Conclusions 21
Acknowledgements 22
References 22
Chapter 2 - Materials by Design: Multiscale Molecular Modelling for the Design of Nanostructured Membranes 28
2.1 Introduction 28
2.2 Multiscale Molecular Modelling: General Concepts 31
2.3 Multiscale Simulation Prediction and Experimental Validation of Gas Permeation Enhancement in Different Thermoplastic Polyure... 37
2.3.1 Experimental and Computational Information 38
2.3.2 Results 39
2.4 Concluding Remarks 46
Acknowledgements 47
References 47
Chapter 3 - Thermally Rearranged Polymers: The Ultimate Solution for Membrane Gas Separation 50
3.1 Introduction 50
3.2 Theoretical Rationale Behind the Need for Chain Rigidity 52
3.3 TR Polymer Fundamentals 54
3.4 Structural Design of TR Polymers 56
3.4.1 Rigid Backbone Structure with Low Rotational Freedom 58
3.4.2 Monomers Containing Bulky Bridging and/or Pendant Groups 58
3.4.3 Summary of TR Polymer Structural Design 59
3.5 Synthesis Routes for TR Polymers 59
3.5.1 Thermal Imidization 62
3.5.2 Azeotropic Imidization 62
3.5.3 Chemical Imidization 63
3.5.4 Ester-acid Imidization 65
3.5.5 Summary of Imidization Routes 65
3.6 Types of TR Polymers 67
3.6.1 TR-α Polymers 67
3.6.2 TR-β-PBO Derived from Hydroxy-polyamides (HPAs) 69
3.6.3 Cross-linked TR Polymers 69
3.6.4 TR Co-polymers 72
3.6.5 TR Polymers with Spiro-bisindane or Tröger’s Base Units (PIM-TR-PBO) 72
3.6.6 Claisen TR Polymers 73
3.6.7 TR Polymers Derived from Polyimide Precursors with Labile Units 74
3.6.8 Summary of TR Polymer Types 74
3.7 TR Polymer Membranes for Gas Separation 74
3.7.1 Overview of the Gas Permeation Properties of TR Polymers 74
3.7.2 Effect of TR Polymer Imidization Route on the Gas Permeation Properties 77
3.7.3 Effect of TR Polymer Type on the Gas Permeation Properties 77
3.8 Considerations for Industrial-scale Implementation 85
3.9 Conclusions 88
References 89
Chapter 4 - Analysis of Gas and Vapor Sorption in Polymer Membranes of Interest for Gas Separation (Including Ionic Liquids) 94
4.1 Introduction 94
4.2 Transient and Equilibrium Sorption 98
4.2.1 Sorption in Glassy Polymers 100
4.2.1.1 Dual-mode Sorption Model 100
4.2.1.2 BET and GAB Models 101
4.2.2 Sorption in Rubbery Polymers 101
4.2.2.1 Flory–Huggins Model 101
4.2.2.2 Flory–Rehner Model 103
4.2.2.3 ENSIC Model 103
4.2.2.4 Koningsveld–Kleintjens Model 104
4.2.2.5 Hildebrand Solubility Parameter 104
4.2.2.6 UNIQUAC Model 105
4.2.3 Equations of State 105
4.3 Experimental Determination of Sorption 106
4.3.1 Examples of Gas Sorption in Polymers 109
4.3.2 Examples of Gas Sorption in Ionic Liquids and Ionic Liquid Membranes 110
4.4 Conclusions 112
Acknowledgement 112
References 113
Chapter 5 - Highly Permeable Polymers for the Treatment of Gases (PIMs) 117
5.1 Introduction 117
5.2 PIM-1 and PIM-7 119
5.2.1 Effect of PIM-1 Membrane Treatment 120
5.2.2 Effect of Membrane Thickness of PIM-1 Membranes 121
5.2.3 Effect of Pressure and Feed Composition 123
5.2.4 Modified PIM-1 125
5.2.5 Cross-linked PIM-1 126
5.2.6 Polymer Blends with PIM-1 129
5.2.7 Mixed Matrix Membranes (MMMs) with PIM-1 130
5.3 Other Ladder Polymers Prepared by Dibenzodioxane Formation 134
5.4 Polyimides of Intrinsic Microporosity 138
5.5 Tröger’s Base (TB) Polymers 140
5.6 Conclusions 143
References 144
Chapter 6 - Graphene-based Membranes for Gas Separation 149
6.1 Introduction 149
6.2 Graphene Synthesis 151
6.3 Nanoporous Graphene 153
6.4 Gas Permeation Mechanisms Across Porous Graphene Membranes 154
6.5 Experimental Approaches toward Porous Graphene Membranes 161
6.6 Graphene Oxide: Synthesis and Structure 165
6.7 Graphene Oxide Membranes 170
6.8 Graphene or GO-embedded Mixed Matrix Membranes 174
6.9 Conclusions 176
References 177
Chapter 7 - Mass Transport in Zeolite Membranes for Gas Treatment: A New Insight 183
7.1 Introduction 183
7.2 Adsorption 185
7.2.1 Adsorption Isotherms and Related Langmuir Parameters 185
7.3 Pore Geometry Correction 189
7.4 Mass Transport Mechanisms Through Zeolite Pores 191
7.4.1 Surface Diffusion 193
7.4.2 Knudsen Diffusion 196
7.5 Multicomponent Permeation Through Zeolite Membranes 197
7.5.1 Permeation Through FAU NaY Membranes 197
7.5.2 Permeation Through Silicalite Membranes 205
7.6 Concluding Remarks 211
List of Symbols 212
Greek letters 212
Subscripts/Superscripts 213
Acknowledgements 213
References 213
Chapter 8 - Cost Competitive Membrane Processes for Carbon Capture 216
8.1 Introduction 216
8.2 Commercial Gas Separation Membranes 218
8.3 Membrane Price 219
8.4 Economics of Carbon Capture 221
8.5 Post-combustion of Carbon Capture 223
8.5.1 Single Stage Processes 223
8.5.2 Multiple Membrane Stages in Cascade 225
8.6 Hybrid Membrane Processes 230
8.6.1 Membranes with Solvent Absorption 230
8.6.2 Membranes with Cryogenic Separation 231
8.6.3 Three Membrane Stages with Air Sweep 234
8.7 Conclusions 238
References 239
Chapter 9 - Polymeric Membrane-based Plants for Biogas Upgrading 242
9.1 Introduction 242
9.2 Composition of Biogas 243
9.3 Pre-treatment of Biogas 245
9.3.1 Removal of Water 245
9.3.2 Removal of Hydrogen Sulphide 245
9.3.2.1 Adsorption 246
9.3.2.2 Chemical Absorption 246
9.3.3 Removal of Ammonia 246
9.3.4 Removal of Siloxanes 246
9.3.5 Removal of Particulates 247
9.4 Overview of Commercial Technologies 247
9.4.1 Pressure Swing Adsorption (PSA) 247
9.4.2 Absorption 247
9.4.3 Organic Physical Scrubbing 247
9.4.4 Chemical Scrubbing 248
9.4.5 Membranes 248
9.5 Membranes 248
9.5.1 High Efficiency with Membrane Technology 249
9.5.2 Rugged and Selective: Membranes Made from Polyimides 250
9.5.3 New Evonik Polyimide Features Optimal Separation Efficiency 250
9.5.4 Case Study 252
9.5.5 Reasons for Choosing Membrane-based Processes 252
9.6 Conclusions 254
References 254
Chapter 10 - Membrane Absorption 256
10.1 Introduction 256
10.2 Comparison of Membrane Absorption and Gas Absorption 259
10.2.1 Advantages of Gas–Liquid Membrane Contactors 259
10.2.2 Limitations of Gas–Liquid Membrane Contactors 260
10.3 Membrane Materials for Gas–Liquid Membrane Contactors 261
10.3.1 Polymeric Hollow-fiber Membranes 262
10.3.2 Ceramic Membranes 263
10.3.3 Membrane Surface Modification 264
10.4 Membrane Gas Absorption for CO2 Capture 264
10.4.1 Selection of Liquid Absorbents 265
10.4.2 Wetting Characteristics of Membrane–Absorbent Combinations 267
10.4.3 Effect of Membrane Structure on the Gas Absorption Performance 269
10.4.4 Effect of Process Parameters on the Gas Absorption Performance 270
10.4.5 Mass Transfer in Membrane Contactors 271
10.4.6 Modules for Membrane Absorption 273
10.5 Membrane Gas Absorption for SOx Removal 274
10.5.1 Effect of Membrane Structure on the Gas Absorption Performance 274
10.5.2 Effect of Process Parameters on the Mass Transfer Performance 276
10.5.3 Long-term Stability of Gas–Liquid Membrane Contactors 278
10.6 Final Remarks 279
Abbreviations 280
Acknowledgements 281
References 281
Subject Index 285