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Waste Gas Treatment for Resource Recovery

Waste Gas Treatment for Resource Recovery

Piet Lens | C. Kennes | P. le Cloirec | M. Deshusses

(2006)

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Abstract

The prevention of over-exploitation and the efficient use of natural resources are key goals of environmental managment in Industry. Waste Gas Treatment for Resource Recovery presents the reader with technical, ecological and economical aspects of gaseous effluent treatment and resource recovery. Practical experience from industry and agriculture is presented, the role of newly developed advanced technology in future recycling of gas streams discussed and attention given to criteria for sustainability in gas treatment. Detailed analysis of material flows, novel process applications and bioreactor designs, odour quantification and removal process techniques and European legislations for waste gas discharge and recovery are highlights of the extensive and comprehensive coverage of this book. Waste Gas Treatment for Resource Recovery will enable production, process and environmental engineers and managers to evaluate internal recycling possibilities, which contribute to an economically and environmentally friendly manufacturing processes with reduced pollution loads and waste gas volumes. Analysis of material flows, e.g. the development of methodologies and techniques to monitor the use and flow of materials on a life cycle basis Novel process applications and bioreactor designs for resource recovery from waste gases Odour quantification techniques and novel odour removal processes European dimension of polluted gas streams and the European legislation for waste gas discharges and recovery

Table of Contents

Section Title Page Action Price
Cover\r Cover
Contents v
Preface xiii
Contributors xv
PART I: Socio-economic aspects of gas pollution and gas recovery 1
1 Introduction on air pollution: the emission–effect relation 3
1.1 INTRODUCTION: WHAT IS AIR POLLUTION? 3
1.2 OVERVIEW OF THE EMISSION EFFECT RELATIONS 6
1.3 EMISSIONS 7
1.4 FORMATION OF AEROSOLS 9
1.5 LIFETIMES OF POLLUTANTS 10
1.6 AMBIENT CONCENTRATION OF POLLUTANTS 11
1.7 CONCLUSION 12
REFERENCES 12
2 Transboundary particulate matter pollution in Europe 13
2.1 INTRODUCTION\r 13
2.1.1 Airborne particulate matter 13
2.1.2 PM size distribution 14
2.1.3 PM chemical composition 14
2.2 EUROPEAN AEROSOL PATTERNS AND TRENDS\r 16
2.2.1 Aerosol monitoring 16
2.2.2 Composition of non-urban aerosol 17
2.2.3 Urban European aerosol pattern 17
2.3 AIR POLLUTION OBSERVATION: EXISTING NETWORKS\r 19
2.3.1 European Monitoring and Evaluation Programme 19
2.3.2 Global Atmosphere Watch 21
2.3.3 EuroAirnet 23
2.4 MODELLING AMBIENT PM TRANSPORT\r 23
2.4.1 Air quality modelling 23
2.4.2 Model application 24
2.4.3 Air quality software 25
2.4.3.1 Mesoscale models 25
2.4.3.2 Long-range transport models 26
2.5 CONCLUSIONS 26
REFERENCES 26
3 Abatement strategies for air pollution 30
3.1 INTRODUCTION 30
3.2 ORIGIN AND FATE OF EMISSIONS\r 31
3.2.1 Emission sources and transport to receptors 31
3.2.2 Transport scales and pollutant interaction 32
3.3 ABATEMENT STRATEGIES\r 34
3.3.1 High chimneys 34
3.3.2 International protocols for emission control 35
3.3.3 Multi-pollutants/multi-effects approach 36
3.3.4 Top-down and bottom-up approaches 37
3.3.5 Decision aid by integrated optimising modelling 38
3.3.6 Flexible instruments 39
3.4 OUTLOOK 40
REFERENCES 41
4 Dealing with waste gas in enhancing sustainable development: the role of the Kyoto mechanisms 43
4.1 INTRODUCTION 43
4.2 DEFINING SUSTAINABLE DEVELOPMENT 44
4.3 WASTE GAS RECOVERY UNDER THE CDM 46
4.3.1 Biogas 48
4.3.2 Landfill gas 50
4.3.3 Fugitive emissions 51
4.3.4 Coal mine/bed methane 52
4.4 KYOTO-BASED CASE STUDIES OF WASTE GAS CAPTURE PROJECTS 53
4.4.1 Solid waste management in Latvia 53
4.4.2 Salvador da Bahia landfill, Brazil 54
4.4.3 Coal-mine methane power generation project in China 56
4.4.4 Sustainable development through waste gas reuse 57
4.5 CONCLUSIONS 58
REFERENCES 58
5 Implementation of the European Solvent Directive (1999/13/EC) 60
5.1 INTRODUCTION 60
5.2 INFORMATION EXCHANGE PLATFORM AS A PART OF THE IMPLEMENTATION OF THE EU SOLVENT DIRECTIVE 61
5.2.1 Development of the internet-based information exchange platform 61
5.2.2 Conclusions from the implementation of the information exchange platform 63
5.3 DECISION SUPPORT THROUGH MASS AND ENERGY FLOW MANAGEMENT IN THE SECTOR OF VEHICLE REFINISHING 64
5.3.1 VOC emission reduction measures in the vehicle refinishing sector 65
5.3.2 Development of the process model 66
5.3.3 Development of the software model IMPROVE 67
5.3.4 Techno-economic evaluation of the material flow network 68
5.3.4.1 Material flows 68
5.3.4.2 Energy flows 68
5.3.4.3 Economic analysis 69
5.3.5 Model customization 69
5.4 FURTHER USE OF MASS AND ENERGY FLOW MODELS 69
5.4.1 Development of a practical guideline for the introduction and use of water-based coatings in smalland medium-sized car refinishing\rbody shops 70
5.4.2 Solvent management plan according to the EU Solvent Directive (1999/13/EC) 71
5.4.3 Linking IMPROVE with time management 72
5.5 CONCLUSION 72
ACKNOWLEDGMENTS 73
REFERENCES 73
6 Integration of biological techniques for air pollution control into sustainable development 76
6.1 INTRODUCTION\r 76
6.1.1 Biological techniques for air pollution control 76
6.1.2 Sustainable development 77
6.1.3 Technology selection for sustainable development 77
6.2 VOC CONTROL, THE CASE FOR AVOIDING UNNECESSARY CO2 EMISSIONS 78
6.3 HIGH-RATE BIOTRICKLING FILTERS FOR H2S CONTROL 80
6.4 CONCLUDING REMARKS 82
REFERENCES 82
PART II: Characterization of waste gases 85
7 Characterization of pollutants in gases 87
7.1 INTRODUCTION 87
7.2 CHARACTERIZING ATMOSPHERIC POLLUTANTS 88
7.2.1 Composition of the atmosphere 88
7.2.2 Concentration units 89
7.2.3 Sources of trace gases 90
7.2.4 Particles 91
7.2.5 Atmospheric chemistry 92
7.2.6 Removal of atmospheric gases from the atmosphere 93
7.3 MONITORING AND ANALYSIS 94
7.3.1 Sampling 95
7.3.2 Analytical methods 95
7.3.2.1 Optical methods 95
7.3.2.2 Indicative methods 96
7.3.2.3 Sulfur dioxide 97
7.3.2.4 Nitrogen oxides and ammonia 97
7.3.2.5 Hydrocarbons 98
7.3.2.6 Ozone 98
7.3.2.7 Carbon monoxide 98
7.3.2.8 Particulate material 98
7.4 EFFECTS 99
7.4.1 Health 99
7.4.2 Material effects 101
7.4.3 Ecological and agricultural effects 102
7.4.4 Acid rain and climate change 102
7.4.5 Odour and other issues 102
7.5 CONCLUSIONS 103
REFERENCES 104
8 Isotope characterization of gaseous pollutants 107
8.1 INTRODUCTION\r 107
8.1.1 Identification of sources of emissions 107
8.1.2 Isotopes 108
8.1.2.1 Carbon 108
8.1.2.2 Sulfur 108
8.1.2.3 Oxygen 109
8.2 ISOTOPE ABUNDANCE VARIATIONS\r 109
8.2.1 Natural carbon isotope abundance variations 109
8.2.2 Natural oxygen isotope abundance variations 109
8.2.3 Natural sulfur isotope abundance variations 110
8.3 ISOTOPE MASS BALANCE\r 110
8.3.1 Two source mixing 110
8.3.2 Multiple source mixing 111
8.3.3 Source apportionment using C and O isotopes 113
8.3.4 Compound-specific carbon isotope analysis 114
8.4 CONCLUSION 115
REFERENCES 115
9 Use of NMR to study in situ bioconversion of gaseous formaldehyde\r 117
9.1 INTRODUCTION 117
9.2 IN SITU NMR STUDY OF BIOCONVERSION OF GASEOUS COMPOUNDS\r 118
9.2.1 Generalities 118
9.2.2 1H NMR studies\r 119
9.2.3 13C NMR studies\r 120
9.2.4 Deuterium NMR studies 121
9.3 NMR STUDY OF FORMALDEHYDE BIOCONVERSION 122
9.3.1 Identification of formaldehyde metabolites via routes I and II 122
9.3.2 Synthesis of formate by GSH-formaldehyde dehydrogenase activity (route I) 123
9.3.3 Formation of methanol and formate by NADH-oxidoreductase and dismutase (“Cannizzarase”) activities (routes I and II) 124
9.3.4 Formation of methylformate (route III) 126
9.3.5 Dissimilation of formaldehyde via the RuMP cycle (route IV) 127
9.3.6 Transformation of formaldehyde on solid supports 128
9.4 CONCLUSION 130
REFERENCES 130
10 Heavy metal release in waste incineration processes 132
10.1 INTRODUCTION\r 132
10.1.1 Fate of heavy metals during waste incineration 132
10.1.2 Aim of the study 133
10.2 THERMODYNAMIC STUDY 134
10.2.1 Equilibrium calculation method 134
10.2.2 System definition and calculation conditions 135
10.2.3 Results of the theoretical study 135
10.2.3.1 Influence of temperature on the HM speciation 136
10.2.3.2 Effect of the oxygen content on the HM speciation 137
10.2.3.3 Influence of the chlorine content on the HM speciation 138
10.3 CHARACTERISATION OF ULTIMATE RESIDUES 139
10.3.1 Characterisation techniques 139
10.3.2 HM speciation in residue 140
10.4 KINETICS OF HM VAPORISATION 141
10.4.1 Experimental study 141
10.4.1.1 Lab-scale reactor 141
10.4.1.2 On-line gas analysis system 141
10.4.1.3 Model wastes 142
10.4.2 Theoretical study 143
10.4.2.1 Method 143
10.4.2.2 Direct model 143
10.4.2.3 Inverse model 144
10.4.3 Determination of the metal vaporisation kinetics 145
10.4.3.1 Validation of the method with alumina matrix 145
10.4.3.2 Application to RAW 146
10.5 CONCLUSION 148
ACKNOWLEDGEMENTS 148
REFERENCES 148
11 Functional interpretation of gas composition 150
11.1 INTRODUCTION 150
11.2 SOURCES OF VOLATILE ORGANIC COMPOUNDS\r 151
11.2.1 NMVOCs emissions 151
11.2.2 Biochemistry of the anaerobic environment 152
11.3 ANALYSIS OF NMVOCS 154
11.3.1 Concentrating the sample 155
11.3.2 Gas chromatography 156
11.3.3 Mass spectrometry 156
11.4 NMVOC EMISSION RATES\r 157
11.4.1 Determination of emission rates 157
11.4.2 Physical factors affecting emission rates 157
11.4.2.1 Effects of wind speed 157
11.4.2.2 Henry’s law 158
11.4.2.3 Effect of pH on gas concentration in the headspace 158
11.4.2.4 Non-ideal Henry’s law conditions 158
11.5 DIFFERENTIATING PROCESSES USING THE NMVOC PROFILE 159
11.5.1 Composting 160
11.5.1.1 Composting processes 160
11.5.1.2 The effect of different substrates 161
11.5.2 Sewage sludge cake 162
11.5.3 Differentiating dietary intake 164
11.6 CONCLUSION 165
REFERENCES 166
12 Biomarkers of air pollution 168
12.1 INTRODUCTION\r 168
12.1.1 Air pollution and health 168
12.1.2 Biomarker categories 170
12.2 THE IDEAL BIOMARKER\r 170
12.2.1 Criteria for biomarkers 170
12.2.2 Biomarker validation 171
12.2.3 Legal implications 171
12.3 DIVERSITY OF POLLUTANTS AND BIOMARKERS 173
12.4 EXPOSURE BIOMARKERS\r 174
12.4.1 Exposure biomarkers in environmental medicine 174
12.4.2 Illustrative examples 175
12.4.2.1 Carbon monoxide and tobacco smoke 175
12.4.2.2 Benzene 176
12.4.2.3 1,3-Butadiene 176
12.4.2.4 Polycyclic aromatic hydrocarbons 177
12.4.2.5 Ozone 177
12.4.2.6 Sulfur dioxide 177
12.4.2.7 Nitrogen dioxide 177
12.4.2.8 Particulate matter 178
12.5 BIOMARKERS OF EFFECTS 178
12.5.1 The pneumoproteinaemia concept 178
12.5.2 Markers of airway inflammation such as exhaled NO 180
12.5.3 Markers of oxidative stress 181
12.5.3.1 Oxidative stress using PM as an example 181
12.5.3.2 Biomarkers of oxidative stress 182
12.5.4 Other cellular effects and immunotoxicity 183
12.5.5 Biomarkers of air pollution in organs other than lung 184
12.5.5.1 The kidney 184
12.5.5.2 The central nervous system 184
12.5.5.3 The liver 185
12.6 BIOMARKERS OF SUSCEPTIBILITY 186
12.7 CONCLUSION 187
REFERENCES 187
PART III: Bioreactors for waste gas cleaning 193
13 Gas purification by heterogeneous photocatalysis 195
13.1 INTRODUCTION 195
13.2 GAS-PHASE PHOTOCATALYTIC DEGRADATION OF POLLUTANTS 197
13.2.1 Background and controversy 198
13.2.2 Photocatalysis of selected compounds 201
13.2.2.1 Alcohols, aldehydes, ketones, acids and olefins 201
13.2.2.2 Aromatic compounds 203
13.2.2.3 Compounds with heteroatoms (halogens, nitrogen and sulfur) 204
13.2.2.4 Inorganic species 208
13.2.3 Process improvements 209
13.2.3.1 Use of modified catalysts 209
13.2.3.2 Periodic illumination 210
13.2.3.3 Addition of ozone 210
13.2.4 Effect of water and temperature 211
13.2.4.1 Water 211
13.2.4.2 Temperature 211
13.2.5 Behavior of mixtures 212
13.2.6 Deactivation of the photocatalyst 212
13.3 POTENTIAL APPLICATIONS\r 215
13.3.1 Treatment of air in building interiors 215
13.3.2 Industry 216
13.3.3 Exteriors 216
13.3.4 Disinfection 216
13.3.5 Odor treatment 217
13.3.6 Passive treatment of architectural elements: self-cleaning materials 217
13.3.7 Treatment of polluted soil and water 218
REFERENCES 219
14 Removal of airborne particulate matter 226
14.1 INTRODUCTION 226
14.2 DEFINITION – PARTICULATE POLLUTANT SOURCES AND IMPACTS 227
14.2.1 Origin of air pollutant particles 228
14.2.2 Structure and physico-chemical properties 229
14.2.2.1 Size, shape and density of particles 229
14.2.2.2 Influence of particle composition 229
14.2.2.3 Influence of electrical resistivity and surface charge 229
14.2.3 Noxious effects on health and the environment 230
14.2.3.1 Effect on human health 230
14.2.3.2 Impact on the environment 230
14.3 MEASUREMENT OF PARTICLE SIZE DISTRIBUTION AND CONCENTRATION 231
14.4 AIRBORNE PARTICLE TRANSPORT – THEORETICAL APPROACHES 231
14.4.1 Particle falling velocity 233
14.4.2 Forces acting on particles in a moving fluid 234
14.4.3 Sphericity correction 235
14.4.4 Influence of particle concentration 235
14.5 AIRBORNE PARTICLE TREATMENT SYSTEMS 235
14.5.1 Fibrous filter media 235
14.5.1.1 Operating conditions and principles 236
14.5.1.2 Design of filters 237
14.5.1.3 Filtration efficiency 240
14.5.1.4 Qualification of filter 242
14.5.2 Cyclones 243
14.5.2.1 Operation principle 243
14.5.2.2 Operating conditions 243
14.5.2.3 Design 244
14.5.3 Electrostatic precipitators 244
14.5.3.1 ESP operation 244
14.5.3.2 ESP design 245
14.5.4 Wet scrubbers 245
14.5.5 Comparison 246
14.6 EXAMPLES OF INDUSTRIAL APPLICATIONS 246
14.6.1 Industrial effluent gas treatment 246
14.6.2 Indoor air treatment 246
14.6.2.1 Airborne particle treatment processes classified according to application 247
14.6.2.2 Process intensification: combined treatment of inert particles and microbial aerosols/VOCs and odours 247
14.7 CONCLUSION 247
REFERENCES 248
15 Bioprocess engineering aspects of biological waste gas treatments 250
15.1 INTRODUCTION 250
15.2 WASTE GAS TREATMENT PROCESSES\r 251
15.2.1 Air treatment processes 251
15.2.2 Biological treatments of waste gases (Le Cloirec et al., 2005) 251
15.3 BIOFILTERS\r 251
15.3.1 General presentation of the process 251
15.3.2 Practical operating conditions and performances 253
15.3.3 Modeling a biofilter 257
15.3.3.1 Ottengraf’s model 257
15.3.4 An example of biofiltration performances and modeling 262
15.4 BIOTRICKLING FILTERS\r 265
15.4.1 Principle, operating conditions and performance 265
15.4.2 Modeling a biotrickling filter 265
15.5 BIOSCRUBBERS\r 267
15.5.1 Presentation of the process 267
15.5.2 Practical operating conditions and performance 268
15.5.3 Modeling 268
15.5.3.1 Model description 268
15.5.3.2 Comparison of experimental and computed results 272
15.5.3.3 Influence of the biodegradation step on the deodorization efficiency 273
15.6 CONCLUSIONS 274
ACKNOWLEDGMENTS 274
REFERENCES 274
16 Fungal and dechlorinating biocatalysts in waste gas treatment 277
16.1 INTRODUCTION 277
16.2 FUNGAL ACTIVITIES USED IN GAS-PHASE BIOREACTORS\r 278
16.2.1 Introduction 278
16.2.2 VOC-degrading fungi 278
16.2.3 Fungal gas-phase bioreactors 281
16.2.3.1 Water content 282
16.2.3.2 pH 282
16.2.3.3 Pressure drop 283
16.3 DECHLORINATING BIOCATALYSTS\r 284
16.3.1 Chlorinated compounds and air pollution 284
16.3.2 Removal of chlorinated compounds from air in bioreactors 285
16.3.2.1 Introduction 285
16.3.2.2 Aerobic dechlorination of DCM 286
16.3.2.3 Aerobic dechlorination of chlorobenzenes 289
16.3.2.4 Aerobic dechlorination of TCE 291
16.3.2.5 Anaerobic dechlorination of highly chlorinated pollutants 296
16.4 OTHER BIOCATALYTIC ACTIVITIES RECENTLY STUDIED IN GAS-PHASE BIOREACTORS 297
16.5 CONCLUSIONS 297
ACKNOWLEDGEMENT 298
REFERENCES 298
PART IV: Technologies for resource recovery 303
17\rWet scrubbing for the removal of NH3 from waste gases 305
17.1 INTRODUCTION 305
17.2 CHOICE OF SOLVENTS FOR ABSORPTION 306
17.3 FUNDAMENTALS OF MASS TRANSFER\r 307
17.3.1 Physical absorption 307
17.3.2 Absorption associated with an irreversible chemical reaction 308
17.4 WET SCRUBBING TECHNOLOGIES 310
17.4.1 Packed tower 310
17.4.1.1 Operating principle 310
17.4.1.2 Packing material 311
17.4.2 Spray column 312
17.5 DESIGN OF PACKED AND SPRAY COLUMNS 312
17.5.1 Physical absorption 312
17.5.1.1 Design equation 312
17.5.1.2 Packed column 314
17.5.1.3 Spray column 314
17.5.2 Absorption with an irreversible chemical reaction 315
17.5.2.1 Design equations 315
17.5.2.2 Packed column 316
17.5.2.3 Spray column 316
17.6 EXAMPLES OF DESIGN\r 317
17.6.1 Absorption of NH3 by water in a packed tower 317
17.6.2 Absorption of NH3 by a dilute acid solution in a packed tower 317
17.6.3 Absorption of NH3 by a dilute acid solution in a spray column 318
17.7 CONCLUSIONS 318
REFERENCES 319
18 CO2 capture in energy production 320
18.1 INTRODUCTION 320
18.2 ABSORPTION\r 321
18.2.1 Working principle 321
18.2.2 Use of monoethanolamine as a solvent 321
18.2.3 FGD product recycling 322
18.2.4 Advantages and disadvantages for absorption 323
18.2.5 Process improvements 323
18.2.5.1 New solvents 323
18.2.5.2 New equipment configuration 324
18.2.5.3 Other possible improvements to absorption 325
18.3 ADSORPTION\r 326
18.3.1 Working principle 326
18.3.2 Process improvements 326
18.3.2.1 Electrical desorption 326
18.3.2.2 Hydrotalcite and water–gas shift 327
18.3.3 Advantages and disadvantages for adsorption 327
18.4 CRYOGENIC DISTILLATION\r 328
18.4.1 Working principle 328
18.4.2 Advantages and disadvantages for cryogenic distillation 328
18.5 MEMBRANE SEPARATIONS\r 329
18.5.1 Working principle 329
18.5.2 Advantages and disadvantages for membrane diffusion 330
18.6 CO2 PRECIPITATION\r 331
18.6.1 Hydrate formation and dissociation 331
18.6.1.1 Working principle 331
18.6.1.2 Addition of tetrahydrofuran for hydrate formation 332
18.6.1.3 Advantages and disadvantages of hydrate formation 332
18.6.2 Ammonium carbonation 333
18.6.2.1 Working principle 333
18.7 SUMMARY OF DEVELOPMENT STATUS 334
REFERENCES 334
19 Use of hydrates in gas treatment 336
19.1 GAS HYDRATES AND THEIR PROPERTIES 336
19.2 SELF-PRESERVATION PHENOMENON 339
19.3 HYDRATE TECHNOLOGIES FOR BIOGAS SEPARATION AND TRANSPORTATION 342
19.4 HYDRATE TECHNOLOGIES OF CO2 SEQUESTRATION IN THE COURSE OF OFFSHORE NATURAL GAS PRODUCTION 344
19.5 CONCLUSION 346
REFERENCES 346
20 Application of zeolites in environmental catalysis 348
20.1 INTRODUCTION 348
20.2 ZEOLITES IN CATALYSIS 349
20.3 ZEOLITE CATALYSTS AND GREEN CHEMISTRY 350
20.4 ABATEMENT OF NOx IN OXYGEN-RICH STREAMS WITH ZEOLITE CATALYSTS 351
20.4.1 Catalytic NOx removal 351
20.4.1.1 Decomposition 351
20.4.1.2 NSCR technologies 352
20.4.1.3 SCR technologies 352
20.4.1.4 SCR under lean-burn conditions 353
20.4.2 New developments 354
20.5 VOCs ABATEMENT USING ZEOLITES\r 355
20.5.1 Sources of VOCs 355
20.5.2 VOCs removal and reuse 356
20.5.2.1 Adsorption 356
20.5.2.2 Decomposition 356
20.6 CONCLUSION 357
REFERENCES 358
21 Operation of fuel cells with biomass resources (hydrogen and alcohols) 360
21.1 INTRODUCTION 360
21.2 PRINCIPLES AND DIFFERENT TYPES OF FUEL CELLS\r 361
21.2.1 Working principles of a fuel cell 361
21.2.1.1 FC thermodynamics 362
21.2.1.2 FC kinetics 363
21.2.2 Different types of a fuel cell 367
21.2.2.1 Fuels for fuel cells 367
21.2.2.2 Hydrogen fed fuel cells 369
21.2.2.3 Methanol and ethanol fed fuel cells 369
21.3 WASTE GASES AND BIOMASS TREATMENTS FOR LOW-TEMPERATURE FUEL CELLS 370
21.3.1 Thermo-chemical transformation of solid biomass 370
21.3.1.1 Steam reforming 370
21.3.1.2 Water gas shift reaction 371
21.3.1.3 Partial oxidation 371
21.3.1.4 Cracking 371
21.3.1.5 Impurities 372
21.3.2 Transformation of liquid biomass 372
21.3.3 Utilization of biogas 372
21.3.4 “Syngas” upgrading to high-quality hydrogen 373
21.4 LOW-TEMPERATURE FUEL CELLS (PEMFC AND DAFC)\r 374
21.4.1 PEMFC 374
21.4.1.1 Principle of a PEMFC 374
21.4.1.2 The proton exchange membrane 375
21.4.1.3 The electrode catalysts 376
21.4.1.4 The MEA 376
21.4.1.5 The bipolar plates 376
21.4.1.6 Auxiliary and control equipment 377
21.4.2 DEFC 378
21.4.2.1 Principle of the DEFC 378
21.4.2.2 DEFC fuel cell tests 379
21.5 CONCLUSIONS 383
REFERENCES 383
22 Resource recovery from synthesis gas 385
22.1 INTRODUCTION\r 385
22.1.1 Synthesis gas 385
22.1.2 The chemical water–gas shift reaction 386
22.1.3 The biological water–gas shift reaction 386
22.2 HYDROGENOGENIC CO CONVERSION IN ANAEROBIC GRANULAR SLUDGE\r 387
22.2.1 Occurrence of hydrogenogenic CO-converting bacteria in sludges from anaerobic wastewater treatment plants\r 387
22.2.2 Effect of PCO and H2 on CO conversion routes at 55°C\r 387
22.3 APPLICATION OF SYNTHESIS GAS IN THERMOPHILIC BIODESULFURIZATION\r 389
22.3.1 Microbiology 389
22.3.2 H2S inhibition 390
22.3.3 Competition between sulfate reduction and methanogens 391
22.3.4 Biomass retention 392
22.4 DESIGN OF A BIOLOGICAL SYNTHESIS GAS PURIFICATION PROCESS\r 392
22.4.1 Product specification 392
22.4.2 Product gas purification 394
22.4.3 Bioreactor design 394
22.5 CONCLUSION 395
REFERENCES 395
23 Product recovery from H2S-containing gases 399
23.1 INTRODUCTION 399
23.2 BIOLOGICAL DESULFURIZATION OF GASEOUS FUELS WITH RECOVERY OF ELEMENTAL SULFUR\r 400
23.2.1 Pre-combustion desulfurization 400
23.2.1.1 Aqueous iron processes with bacterial regeneration 401
23.2.1.2 Phototrophic microbial conversion of H2S to elemental sulfur 402
23.2.1.3 Chemotrophic microbial conversion of H2S to elemental sulfur 402
23.2.2 Post-combustion process 405
23.2.3 Elemental sulfur applications 405
23.3 CONCLUSIONS 406
REFERENCES 406
PART V: Implementation of resource recovery from gas streams 409
24 CO2 recovery from flue gas by membrane gas absorption and use in the horticultural industry 411
24.1 INTRODUCTION 411
24.1.1 CO2 in the horticultural industry 412
24.1.2 Integrated supply of heat and CO2 412
24.2 MEMBRANE GAS ABSORPTION\r 413
24.2.1 Principle and process 413
24.2.2 Membrane flow sheet 415
24.2.3 Mass transfer analysis 416
24.3 CASE STUDY: CO2 REUSE IN HORTICULTURE\r 420
24.3.1 Bench scale studies 420
24.3.1.1 Experimental set-up 420
24.3.1.2 Bench scale experimental results 421
24.3.2 Pilot plant study 425
24.3.2.1 Experimental set-up 425
24.3.2.2 CO2 product quality 426
24.3.3 Heat requirement 429
24.4 CONCLUSIONS 430
NOMENCLATURE 430
REFERENCES 431
25 Treatment of carbon disulfide from industrial waste gas emissions: pollutant converted into reusable sulfuric acid 433
25.1 INTRODUCTION\r 433
25.1.1 Quantities of carbon disulfide emissions 433
25.1.2 Adverse effects of carbon disulfide 434
25.1.3 Carbon disulfide treatment 434
25.2 BIOLOGICAL CARBON DISULFIDE DEGRADATION\r 434
25.2.1 Microbial carbon disulfide degradation 434
25.2.2 Carbon disulfide degrading microorganisms isolated from full-scale bioreactors 435
25.2.2.1 Physiological characteristics 435
25.2.2.2 Kinetic parameters 436
25.3 BIOREACTORS TREATING CARBON DISULFIDE WASTE GAS EMISSIONS\r 437
25.3.1 Introduction 437
25.3.2 New developed bioreactors for full-scale applications 437
25.3.2.1 Start-up and removal efficiencies 437
25.3.2.2 Robustness of a biological system 438
25.3.2.3 Formation of sulfuric acid and possibilities for reuse 440
25.4 TRADITIONAL TREATMENT OF CARBON DISULFIDE WASTE GAS EMISSIONS\r 442
25.4.1 Introduction 442
25.4.2 Adsorption 442
25.4.3 Incineration 442
25.5 EXAMPLES OF FULL-SCALE BIOREACTORS APPLIED AT INDUSTRIES EMITTING CS2\r 443
25.5.1 Introduction 443
25.5.1 Treatment of CS2 emissions from a cellulose sponge manufacturer 444
25.5.2 Treatment of CS2 emissions at fungicide manufacturers 444
25.5.3 Treatment of CS2 emissions from manufacturers of cellulose casings 447
25.6 CONCLUSION 448
REFERENCES 448
26 Volatile organic compound treatment by adsorption onto activated carbon fiber cloth and electrothermal regeneration 450
26.1 INTRODUCTION 450
26.2 ACTIVATED CARBON FIBER CLOTH\r 451
26.2.1 Macroscopic and microscopic characteristics 451
26.2.2 Electrical properties 452
26.2.3 Thermal properties 453
26.3 ADSORPTION ONTO ACFC–ELECTROTHERMAL DESORPTION PROCESS 455
26.4 DEVELOPMENT OF AN INDUSTRIAL TREATMENT PROCESS 457
26.4.1 Characterization of the industrial polluted emission 457
26.4.2 VOC removal system 457
26.4.3 ACFC adsorber module 457
26.4.4 Adsorption: electrothermal desorption procedures 459
26.4.5 Process validation 459
26.5 CONCLUSION 461
ACKNOWLEDGMENTS 461
REFERENCES 461
27 Treatment of waste gases from formaldehydeand formaldehyde-resin-producing industries 463
27.1 INTRODUCTION\r 463
27.1.1 Production of formaldehyde and formaldehyde-based resins 463
27.1.1.1 Formaldehyde usage 463
27.1.1.2 Production of formaldehyde 464
27.1.1.3 Production of formaldehyde derivates 465
27.1.2 Emission of volatile pollutants in formaldehyde-resin-producing facilities 466
27.2 NON-BIOLOGICAL TECHNOLOGIES FOR THE ABATEMENT OF OFF-GASES FROM THE FORMALDEHYDE INDUSTRY 467
27.3 BIOLOGICAL TECHNOLOGIES FOR THE ABATEMENT OF OFF-GASES FROM THE FORMALDEHYDE INDUSTRY\r 468
27.3.1 Bioreactors for waste gas trea 468
27.3.2 Previous studies 469
27.3.3 Optimization of the biological treatment 469
27.3.3.1 Batch studies 469
27.3.3.2 Treatment of formaldehyde and methanol in single-stage bioreactors 470
27.3.3.3 Treatment of formaldehyde and methanol in two-stage bioreactor configuration 473
27.3.3.4 Treatment of mixtures of formaldehyde, methanol, dimethylether and carbon monoxide 474
27.4 CONCLUSIONS 476
ACKNOWLEDGMENTS 476
NOMENCLATURE 476
REFERENCES 477
28 Upgrading of biogas for its usage in high-temperature fuel cells and gas grid injection 479
28.1 INTRODUCTION 479
28.2 BIOGAS UPGRADING TECHNOLOGIES\r 480
28.2.1 Advanced biotrickling filter for sulfide removal 480
28.2.2 Microbial removal of siloxanes from biogas 481
28.2.2.1 Measurement of siloxanes 481
28.2.2.2 Microbial degradation of siloxanes 483
28.3 HIGH-TECH APPLICATIONS OF BIOGAS\r 483
28.3.1 Fuel cells 483
28.3.2 Natural gas grid injection 485
28.4 CONCLUSIONS 486
REFERENCES 486
Index 489