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Sewage Treatment Plants

Sewage Treatment Plants

Katerina Stamatelatou | Konstantinos P. Tsagarakis

(2015)

Additional Information

Book Details

Abstract

Sewage Treatment Plants: Economic Evaluation of Innovative Technologies for Energy Efficiency aims to show how cost saving can be achieved in sewage treatment plants through implementation of novel, energy efficient technologies or modification of the conventional, energy demanding treatment facilities towards the concept of energy streamlining. The book brings together knowledge from Engineering, Economics, Utility Management and Practice and helps to provide a better understanding of the real economic value with methodologies and practices about innovative energy technologies and policies in sewage treatment plants.

Table of Contents

Section Title Page Action Price
Cover Cover
Contents v
About the Editors xv
Preface xvii
Part I: Innovative technologies and economics in sewage treatment plants – an overview 1
Chapter 1: Reducing the energy demands of wastewater treatment through energy recovery 3
1.1 INTRODUCTION 3
1.1.1 Wastewater management 3
1.1.2 Energy demands for wastewater treatment 4
1.2 ENERGY RECOVERY 6
1.2.1 Use of efficient mechanical parts and sensors 7
1.2.2 Anaerobic digestion 8
1.2.3 Fermentation 9
1.2.4 Microbial fuel cells 10
1.2.5 Energy recovery from sewage sludge 10
1.2.5.1 Pyrolysis 11
1.2.5.2 Gasification 12
1.3 CONCLUDING REMARKS 12
1.4 REFERENCES 13
Chapter 2: The principles of economic evaluation and cost-benefit analysis implemented in sewage treatment plants 15
2.1 INTRODUCTION 15
2.2 COST BENEFIT ANALYSIS METHODOLOGY 16
2.2.1 Cost benefit analysis basis 16
2.2.2 Internal benefit 19
2.2.2.1 Internal cost 20
2.2.2.2 Internal income 22
2.2.3 External benefit 23
2.2.3.1 External cost 23
2.2.3.2 External benefits 24
2.3 CONCLUSIONS 28
2.4 REFERENCES 28
Chapter 3: Introduction to energy management in wastewater treatment plants 33
3.1 ENERGY MANAGEMENT OF WASTEWATER TREATMENT PLANTS PUT INTO CONTEXT 33
3.2 ENERGY MANAGEMENT SYSTEMS: HIGHLIGHTS OF THE ISO 50001 36
3.3 ENERGY MANAGEMENT AND INFRASTRUCTURE ASSET MANAGEMENT 40
3.4 A FRAMEWORK OF ENERGY PERFORMANCE INDICATORS AND INDICES FOR WWTPS 42
3.4.1 Background 42
3.4.2 Energy performance indicators 43
3.4.3 Energy performance indices 49
3.4.4 Methodology for PAS application 51
3.5 REFERENCES 52
Chapter 4: Innovative energy efficient aerobic bioreactors for sewage treatment 57
4.1 INTRODUCTION 57
4.2 AERATION 58
4.2.1 Innovative process design and improvement 58
4.3 INCREASING OXYGEN TRANSFER FROM A BUBBLE 59
4.3.1 Fine bubble diffusers and oxygen transferring technologies 59
4.3.1.1 Smaller bubbles 60
4.3.2 Increasing contact time 61
4.3.2.1 Diffusaire 61
4.3.2.2 Sorubin 61
4.3.2.3 Sansox OY 61
4.4 BUBBLELESS AERATION–MEMBRANE AERATED BIOFILM REACTOR 61
4.4.1 Submerged membrane aerated biofilm reactors 63
4.4.2 Passively membrane aerated biofilm reactors 65
4.5 LOW ENERGY AMMONIA REMOVAL 66
4.5.1 Ammonia removal 66
4.5.2 Shortcut nitrification 67
4.5.3 Anammox 67
4.6 OTHER AEROBIC TECHNOLOGIES 68
4.6.1 Aerobic granules 68
4.7 CONCLUSIONS 68
4.8 REFERENCES 68
Chapter 5: Integration of energy efficient processes in carbon and nutrient removal from sewage 71
5.1 INTRODUCTION 71
5.2 REGULATORY BACKGROUND 72
5.3 ENERGY CONSIDERATIONS 73
5.4 CONVENTIONAL BIOLOGICAL NUTRIENT REMOVAL PROCESSES 74
5.4.1 Description of alternative conventional BNR processes and configurations 74
5.4.2 BNR processes implemented in Europe and Northern America 80
5.4.3 Energy requirements and cost of conventional BNR processes 81
5.5 INNOVATIVE BIOPROCESSES IN THE MAINSTREAM AND SIDESTREAM 86
5.6 NITROUS OXIDE EMISSIONS IN BNR 89
5.7 CONCLUSION 90
5.8 ACKNOWLEDGEMENT 91
5.9 REFERENCES 91
Chapter 6: The aerobic granulation as an alternative to conventional activated sludge process 95
6.1 INTRODUCTION 95
6.2 BASICS OF AEROBIC GRANULATION 96
6.2.1 Conditions for aerobic granular biomass formation 97
6.2.1.1 Feast–famine regime 97
6.2.1.2 Short settling times 98
6.2.2 Sequencing batch reactors 99
6.2.3 Factors affecting aerobic granule characteristics and stability 100
6.2.3.1 Substrate composition 101
6.2.3.2 Organic loading rate 102
6.2.3.3 Exopolymeric substances 102
6.2.3.4 Presence of divalent cations 102
6.2.3.5 Dissolved oxygen concentration 103
6.2.3.6 Hydrodynamic shear forces 103
6.2.4 Biological processes inside the aerobic granules 103
6.3 COMPARISON WITH ACTIVATED SLUDGE SYSTEMS 105
6.4 FULL SCALE APPLICATIONS OF THE AEROBIC GRANULAR TECHNOLOGIES 108
6.5 ACKNOWLEDGEMENTS 110
6.6 REFERENCES 110
Chapter 7: Anaerobic digestion of sewage wastewater and sludge 115
7.1 INTRODUCTION 115
7.2 THE PROCESS 116
7.3 THE TECHNOLOGY 118
7.4 ANAEROBIC DIGESTION OF SEWAGE SLUDGE 119
7.4.1 Sonication 122
7.4.2 Microwave 123
7.4.3 Thermal hydrolysis 123
7.4.4 Autohydrolyis – Enzymatic hydrolysis 123
7.4.5 Other methods 123
7.4.6 Economic analysis of the pretreatment methods 124
7.5 ANAEROBIC DIGESTION OF SEWAGE 129
7.5.1 Pretreatment of sewage via anaerobic digestion 130
7.5.2 Treatment of preconcentrated sewage via anaerobic digestion 132
7.6 CONCLUSIONS 133
7.7 REFERENCES 134
Chapter 8: Resource recovery from sewage sludge 139
8.1 INTRODUCTION 139
8.2 DEFINING TRENDS FOR MUNICIPAL SLUDGE TREATMENT 140
8.3 SEWAGE SLUDGE AS A RESOURCE 141
8.3.1 Nutrient recovery from sewage sludge 141
8.3.2 Volatile fatty acids 145
8.3.3 Polymers 145
8.3.4 Proteins 146
8.4 LEGISLATION COVERING DISPOSAL OF BIODEGRADABLE WASTE ON LAND 147
8.5 EXISTING AND EMERGING ISSUES CONCERNING THE RE-USE OF BIODEGRADABLE WASTE ON LAND 148
8.5.1 Societal issues 148
8.5.2 Nutrient and metal losses 148
8.5.3 Pathogens 148
8.5.4 Pharmaceuticals 150
8.6 QUANTIFICATION OF COSTS AND BENEFITS FROM RE-USE OF SEWAGE SLUDGE 151
8.6.1 Impact of nutrient recovery, energy/product generation on energy and cost savings in a sewage treatment plant 154
8.7 ACKNOWLEDGEMENTS 155
8.8 REFERENCES 155
Chapter 9: Odour abatement technologies in WWTPs: energy and economic efficiency 163
9.1 INTRODUCTION 163
9.2 ODOUR ABATEMENT TECHNOLOGIES 165
9.2.1 Design and economical parameters 168
9.3 COMPARATIVE PARAMETRIC EFFICIENCY ANALYSIS 173
9.3.1 Energy consumption 173
9.3.2 Energy efficiency parameter 174
9.3.3 Sustainability efficiency parameter 177
9.3.4 Robustness efficiency parameter 179
9.3.5 Influence of the H2S concentration 181
9.3.6 Exploring alternatives to increase technology efficiency: L/D ratio 182
9.4 CONCLUSIONS 184
9.5 REFERENCES 185
Chapter 10: Instrumentation, monitoring and real-time control strategies for efficient sewage treatment plant operation 189
10.1 INTRODUCTION 189
10.2 INSTRUMENTATION FOR MONITORING AND CONTROL PURPOSES 190
10.3 CONTROL OF AERATION SYSTEMS 193
10.4 CONTROL OF CHEMICAL ADDITION 197
10.5 CONTROL OF THE INTERNAL, EXTERNAL AND SLUDGE WASTAGE FLOW-RATES 198
10.5.1 Control of the nitrates internal flow-rate and the carbon external addition 198
10.5.2 Control of the external flow-rate or sludge recirculation 200
10.5.3 Control of the sludge wastage flow-rate 200
10.6 CONTROL OF ANAEROBIC PROCESSES 201
10.6.1 Technological barriers 202
10.6.2 Applications of control in anaerobic digestion 202
10.7 PLANT-WIDE CONTROL 205
10.8 CONCLUSIONS 206
10.9 REFERENCES 207
Chapter 11: Microbial Fuel Cells for wastewater treatment 213
11.1 INTRODUCTION 213
11.2 OPERATING PRINCIPLE OF A MFC 214
11.3 FUNDAMENTALS AND CHALLENGES 215
11.4 SCALE UP 217
11.5 OPERATIONAL CONDITIONS 220
11.5.1 Effect of pH 220
11.5.2 Effect of temperature 223
11.5.3 Organic load 224
11.5.4 Feed rate and shear stress 225
11.6 MODELLING STUDIES 226
11.7 ECONOMIC EVALUATION 228
11.8 SUMMARY 230
11.9 ACKNOWLEDGEMENTS 231
11.10 REFERENCES 231
Part II: Innovative technologies and economics in sewage treatment plants – case studies 237
Chapter 12: Management optimisation and technologies application: a right approach to balance energy saving needs and process goals 239 239
12.1 INTRODUCTION 239
12.2 ENERGY SAVING WITH MAINTENANCE AND CONTROL OPERATIONS 240
12.2.1 Initial situation of plants 240
12.2.2 Interventions on pumps and piping system 242
12.2.3 Interventions on mixers and engines 243
12.2.4 Interventions on air compression and distribution 244
12.2.5 When energy and process efficiency do not agree 246
12.3 ENERGY SAVING CHOOSING THE RIGHT TECHNOLOGY 247
12.4 CONCLUSIONS 248
12.5 REFERENCES 249
Chapter 13: Energy factory: the Dutch approach on wastewater as a source of raw materials and energy 251
ABSTRACT 251
13.1 ENERGY FACTORY 252
13.1.1 The concept 252
13.1.2 The history 253
13.1.3 The present state 254
13.1.4 Economic aspects 255
13.1.5 The future (Wastewater management roadmap towards 2030) 256
13.2 CASES 257
13.2.1 LNG production at ‘s-hertogenbosch 257
13.2.2 Thermophilic digestion at STP Echten 262
13.2.3 Delivering biogas from STP Olburgen to potato industry 263
13.2.4 Centralised sludge treatment at STP Tilburg 264
Tendering 264
13.2.5 Hydrolizing secondary sludge with TPH at STP Venlo 265
13.2.6 Digestion of external biomass at STP Apeldoorn 266
13.2.7 Reclamation of energy and resources at STP Amersfoort 267
13.3 CONCLUSION(S) 268
13.4 REFERENCES 268
Chapter 14: A new perspective on energy-efficiency and cost-effectiveness of sewage treatment plants 269
14.1 INTRODUCTION 269
14.2 METHODS AND DATA 271
14.2.1 Application of eSEA for the assessment of the N-removal performance of STPs 271
14.2.2 Data of Austrian STPs 273
14.3 RESULTS AND DISCUSSION 274
14.3.1 Assessment of the N-removal performance of STPs: eSEA vs N-removal rate 274
14.3.2 Determination of the best practice STP: energy-efficiency and cost-effectiveness 275
14.3.3 The influence of plant size 276
14.4 CONCLUSIONS 279
14.5 REFERENCES 279
Chapter 15: Techno-economic assessment of sludge dewatering devices: A practical tool 283
15.1 INTRODUCTION 283
15.2 DESCRIPTION OF THE METHODOLOGY 284
15.2.1 Operating procedure for test execution 284
15.2.2 Data processing 288
15.3 APPLICATION TO A REAL CASE STUDY 288
15.3.1 Technical issues 289
15.3.2 Economic issues 290
15.4 CONCLUSIONS 292
15.5 REFERENCES 293
Chapter 16: Short-cut enhanced nutrient removal from anaerobic supernatants: Pilot scale results and full scale development of the S.C.E.N.A. process 295
16.1 INTRODUCTION 295
16.1.1 Removal or recovery? 296
16.2 SHORT-CUT NITROGEN REMOVAL AND VIA-NITRITE ENHANCED PHOSPHORUS BIOACCUMULATION: FUNDAMENTALS 297
16.3 CAPITAL AND OPERATING COST OF ANAEROBIC SIDESTREAM TREATMENT 298
16.3.1 Energy consumptions and costs of short-cut nitrogen removal from anaerobic sidestream 298
16.4 S.C.E.N.A. SYSTEM 301
16.4.1 Pilot-scale results 301
16.4.1.1 S.C.E.N.A. system integrated in co-digestion of WAS and OFMSW for bio-hythane production 301
16.4.2 S.C.E.N.A. system integrated in conventional treatment of sewage sludge 302
16.5 CONCLUSIONS 306
16.6 REFERENCES 307
Chapter 17: Investigation of the potential energy saving in a pilot-scale sequencing batch reactor 311
17.1 INTRODUCTION 311
17.1.1 Sequencing batch reactors 312
17.1.2 Automation of sequencing batch reactors 313
17.2 DESCRIPTION OF THE CASE STUDY 314
17.2.1 Pilot plant 314
17.2.2 Process monitoring 315
17.2.3 EDSS architecture 317
17.3 RESULTS 320
17.3.1 Nitrification time 321
17.3.2 Dissolved oxygen consumption 322
17.3.3 Cost analysis 323
17.4 CONCLUSIONS 323
17.5 ACKNOWLEDGEMENTS 324
17.6 REFERENCES 324
Chapter 18: Economic impact of upgrading biogas from anaerobic digester of sewage sludge to biomethane for public transportation: Case study of Bekkelaget wastewater treatment plant in Oslo, Norway 327
18.1 INTRODUCTION 327
18.2 WASTEWATER TREATMENT AND SLUDGE HANDLING AT BEKKELAGET WWTP 330
18.3 BIOGAS HANDLING AT BEKKELAGET WWTP 331
18.4 THE ECONOMICS OF THE UPGRADING FACILITY 333
18.5 CONCLUSION 338
18.6 REFERENCES 339
Chapter 19: A wind PV hybrid system for power supply of a sewage treatment plant in a small town in Southern Brazil 341
19.1 INTRODUCTION 341
19.2 THE SEWAGE TREATMENT PLANT CONSIDERED IN THIS STUDY 342
19.3 COMPONENTS OF THE ENERGY SYSTEM 345
19.4 SIMULATIONS WITH HOMER 348
19.5 RESULTS AND DISCUSSION 349
19.6 FINAL REMARKS 353
19.7 REFERENCES 354