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Membrane Bioreactors

Membrane Bioreactors

A. G. N. van Bentem | C. P. Petri | P. F. T. Schyns | H. F. van der Roest

(2007)

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Book Details

Abstract

Membrane Bioreactors (MBR) are becoming increasingly important in the treatment of municipal wastewater. Compared to traditional treatment techniques, MBR’s require far smaller surface areas and produce better effluent quality. This publication reports the results and experiences of the first 16 months of operation and the associated research programme of the first full-scale MBR in the Netherlands which entered operation in December 2004. Detailed results of the plants technical performance are presented together with experience of optimising the processes. The design is evaluated and design recommendations are presented. MBR set-up and initialization costs are compared with those of conventional WWTPs. The report confirms the suitability of MBR technology for the treatment of municipal wastewater taking into account the technical performance and cost considerations. This publication will be an invaluable source of reference for all those concerned with the treatment of municipal wastewater.

Table of Contents

Section Title Page Action Price
Contents 6
SUMMARY 10
1. RESULTS 10
2. OPERATIONS 11
3. DESIGN 11
4. COSTS 12
5. TECHNICAL FEASIBILITY 13
1 Introduction 14
1.1 INTRODUCTION 14
1.2 RESEARCH OBJECTIVES 15
1.3 RESEARCH SET-UP AND ORGANISATION 17
1.4 STRUCTURE 18
2 Design MBR Varsseveld 20
2.1 INTRODUCTION 20
2.2 DESIGN ASSUMPTIONS 21
2.2.1 Introduction 21
2.2.2 Process parameters 21
2.2.3 Risk analysis 22
2.3 PRE-TREATMENT 23
2.3.1 Introduction 23
2.3.2 Fine screens 23
2.3.3 Grit/grease removal 24
2.3.4 Micro-sieves 25
2.4 BIOLOGY 26
2.4.1 Introduction 26
2.4.2 Aeration tank 27
2.4.3 Aeration 28
2.4.4 Process control 29
2.4.5 Scum layer discharge 30
2.5 MEMBRANE FILTRATION 31
2.5.1 Introduction 31
2.5.2 Design parameters 32
2.5.3 Process operation 33
2.5.4 Process control 35
3 Technological results 37
3.1 INTRODUCTION 37
3.2 PRE-TREATMENT 37
3.2.1 Introduction 37
3.2.2 Efficiency 38
3.2.3 Rest streams 39
3.3 BIOLOGY 40
3.3.1 Introduction 40
3.3.2 Process data 41
3.3.3 Nitrogen removal 43
3.3.4 Phosphate removal 43
3.3.5 Sludge production 45
3.3.6 α-factor 45
3.4 MEMBRANE FILTRATION 46
3.4.1 Introduction 46
3.4.2. Membrane performance 47
3.4.3 Guarantee tests 47
3.5 MICROPOLLUTANTS 49
3.5.1 Introduction 49
3.5.2 Monitoring program 50
3.5.3 Results and conclusions 50
4 Operation 52
4.1 INTRODUCTION 52
4.2 PRE-TREATMENT 52
4.2.1 Introduction 52
4.2.2 Fine screens 53
4.2.3 Grit/grease removal 53
4.2.4 Micro-sieves 53
4.3 BIOLOGY 55
4.3.1 Introduction 55
4.3.2 Aeration control 55
4.3.3 Ferric dosing 56
4.3.4 Floating layer 56
4.4 MEMBRANE FILTRATION 58
4.4.1 Introduction 58
4.4.2 Optimisation of process operation 58
Aeration in stand-by mode 58
Optimal flux 59
Membrane cleaning 60
4.4.3 Industrial polymer 60
4.4.4 Technical modifications 63
4.4.5 Macro-fouling 64
5 Interactions 67
5.1 INTRODUCTION 67
5.2 SLUDGE QUALITY 67
5.2.1 Introduction 67
5.2.2 Microscopic examination 68
5.2.3 Floating (scum) layer 69
5.2.4 Filterability 70
5.3 SLUDGE PRODUCTION 72
5.4 PHOSPHATE BALANCE 74
5.4.1 Introduction 74
5.4.2 Biological phosphate removal 75
5.4.3 Chemical phosphate removal 76
5.4.4 Organic phosphate 77
5.5 NITROGEN BALANCE 78
5.6 OXYGEN BALANCE 79
5.6.1 Introduction 79
5.6.2 Oxygen input aeration tank 79
5.6.3 Oxygen input membrane tanks 81
5.6.4 Oxygen balance 82
5.7 ENERGY CONSUMPTION 84
5.8 MEMBRANE OPERATION 85
5.8.1 Introduction 85
5.8.2 Sludge quality 86
5.8.3 Effect of temperature 87
5.8.4 Symmetry 89
Filtration balance 89
Distribution of the chemicals 89
Hydraulic distribution 90
EOX forming 90
6 Costs comparison 92
6.1 INTRODUCTION 92
6.2 INVESTMENT COSTS 92
6.3 OPERATIONAL COSTS 93
6.3.1 Introduction 93
6.3.2 Energy consumption 94
6.3.3 Chemicals consumption 94
6.3.4 Sludge management 95
6.3.5 Staff costs 95
6.4 Overview 95
7 Evaluation 97
7.1 INTRODUCTION 97
7.2 RESULTS 97
7.3 OPERATION 98
7.4 DESIGN 99
7.5 COSTS 101
7.6 TECHNICAL FEASIBILITY 101
REFERENCES 103
APPENDIX 1 – GLOSSARY 104