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Industrial Wastewater Treatment by Activated Sludge

Industrial Wastewater Treatment by Activated Sludge

Derin Orhon | Fatos Germirli Babuna | Ozlem Karahan

(2009)

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Book Details

Abstract

Industrial pollution is still a major concern and despite its significance, sound and systematic pollution control efforts are very poorly documented. The character and treatability of industrial wastewaters is highly variable and specific for each industrial activity. Biological treatment with activated sludge is the appropriate technology for industrial wastewaters from several major industrial sectors. Industrial Wastewater Treatment by Activated Sludge deals with the activated sludge treatment of industrial wastewaters by considering conceptual frameworks, methodologies and case studies, in a stepwise manner. 
The issues related to activated sludge treatment, such as biodegradability based characterization, modeling, assessment of stoichiometric and kinetic parameters and design, as well as the issues of industrial pollution control, e.g. in-plant control, effect of pretreatment, etc. are combined in a way to provide a comprehensive and information-rich view to the reader. By doing so, the book supplies an up-to-date reference for industrial wastewater experts and both graduate and undergraduate students. Industrial Wastewater Treatment by Activated Sludge provides a roadmap, describing the methodologies for the treatment of industrial wastewaters from several major sectors, based on a solid theoretical background. Up to now although valuable separate efforts both on activated sludge and industrial wastewater treatment have been presented, an integrated approach that is crucial to practice has not been available. This gap is filled by this book.

Table of Contents

Section Title Page Action Price
Half Title 1
Title 3
Copyright 4
Contents 5
Foreword 13
Chapter 1: Introduction 15
1.1 NEED FOR BIOLOGICAL TREATMENT 17
1.2 NEW PERSPECTIVES 19
1.2.1 Hazardous wastes and micropollutants 19
1.2.2 Innovative treatment 21
Chapter 2: Energetics and stoichiometry of substrate removal 25
2.1 ENERGETICS OF SUBSTRATE REMOVAL 25
2.1.1 Introduction 25
2.1.2 Biosynthesis 26
2.1.3 Energy generation and transformation 26
2.1.4 Nutritional classification of microorganisms 28
2.2 THE CONCEPT OF YIELD 30
2.2.1 Assessment of biomass 32
2.2.2 Assessment of substrate 34
2.2.2.1 The BOD parameter 34
2.2.2.2 The COD parameter 35
2.2.3 The definition of yield 36
2.2.4 Expression of yield for different model components 40
2.2.4.1 VSS as a biomass parameter 40
2.2.4.2 VSS and BOD&sub5 as biomass and substrate parameters 41
2.3 PROCESS STOICHIOMETRY 44
2.3.1 System defined with biomass COD and substrate COD 44
2.3.2 System defined with biomass VSS and substrate COD 45
2.3.3 System defined with biomass VSS and substrate BOD&sub5 46
2.4 REFERENCES 49
Chapter 3: Modelling of organic carbon removal 51
3.1 PRINCIPLES OF MODELLING 51
3.2 MATRIX REPRESENTATION IN MODELLING 53
3.3 MASS BALANCE 58
3.4 CHARACTERIZATION OF ORGANIC CARBON 59
3.4.1 Basis for COD fractionation 59
3.4.2 Major COD fractions in wastewaters 60
3.5 MAJOR PROCESSES FOR ORGANIC CARBON REMOVAL 63
3.5.1 Heterotrophic growth 64
3.5.2 Hydrolysis 66
3.5.3 Endogenous respiration 69
3.5.4 Generation of residual microbial products 72
3.5.4.1 Particulate residual microbial products 72
3.5.4.2 Soluble residual microbial products 73
3.6 MULTI-COMPONENT MODELLING OF ORGANIC CARBON REMOVAL 75
3.6.1 The endogenous decay model 76
3.6.2 Death regeneration concept – ASM1 78
3.6.3 Substrate storage concept – ASM3 79
3.6.4 Modelling of complex industrial wastewaters – case studies 81
3.6.4.1 Alternative models 81
3.6.4.2 Expanded COD fractionation 83
3.7 OPTIMUM SYSTEM DESIGN BASED ON MODELLING – A CASE STUDY 85
3.8. REFERENCES 88
Chapter 4: Modelling of nutrient removal 93
4.1 INTRODUCTION 93
4.2 BIOLOGICAL NITROGEN REMOVAL 94
4.2.1 Modelling of nitrification 95
4.2.1.1 Major nitrogen fractions 95
4.2.1.2 Stoichiometry of nitrification 97
4.2.1.3 Growth of autotrophs 99
4.2.1.4 Decay of autotrophs 100
4.2.1.5 Conversion of organic nitrogen to ammonia 100
4.2.1.6 Process kinetics 101
4.2.2 Modelling of denitrification 103
4.2.2.1 Stoichiometry of denitrification 104
4.2.2.2 Growth of denitrifiers 107
4.2.2.3 Hydrolysis of the slowly biodegradable COD 108
4.2.2.4 Decay of denitrifiers 109
4.2.2.5 Process kinetics 110
4.3. ENHANCED BIOLOGICAL PHOSPHORUS REMOVAL 110
REFERENCES 115
Chapter 5: Experimental assessment of biodegradation 117
5.1 EXPERIMENTAL BASIS OF BIODEGRADATION 117
5.2 PRINCIPLES OF RESPIROMETRY 118
5.2.1 Concept of oxygen uptake rate (OUR) 118
5.2.2 Interpretation of respirometric data 123
5.3 ASSESSMENT OF BIODEGRADATION CHARACTERISTICS 126
5.3.1 Assessment of inert fractions 127
5.3.1.1 Estimation of Inert Fractions by Batch Experiments 129
5.3.1.2 Estimation of Inert Fractions by Respirometry 135
5.3.2 Assessment of biodegradable fractions 138
5.4 EXPERIMENTAL ASSESSMENT OF MODEL COEFFICIENTS 140
5.4.1 Assessment of yield coefficient 140
5.4.1.1 Heterotrophic growth yield (Y&subH) 140
5.4.1.2 Substrate storage yield (Y&subSTO) 142
5.4.2 Assessment of endogenous decay coefficient (b&subH) 144
5.4.3 Assessment of maximum heterotrophic growth coefficient (mu cap&subH) 147
5.4.4 Assessment of k&subh and K&subX 148
5.5 ASSESSMENT OF INHIBITION AND TOXICITY 149
5.6 MODEL EVALUATION OF EXPERIMENTAL DATA 154
REFERENCES 160
Chapter 6: Management of industrial wastewaters 165
6.1 NEW TRENDS IN INDUSTRIAL WASTEWATER MANAGEMENT 165
6.2 BASIC TOOLS 167
6.2.1 Assessment at source – process and pollution profiles 167
6.2.2 Conventional wastewater characterization 170
6.2.2.1 Assessment of significant pollutant parameters 170
6.2.2.2 Reliability 172
6.2.2.3 Relationships between major pollutant parameters 175
6.2.3 COD fractions of industrial wastewaters 179
6.3 RESOURCE MANAGEMENT 181
6.3.1 Material reclamation and reuse 181
6.3.2 Auxiliary chemicals 185
6.3.3 Xenobiotics 189
6.4 REFERENCES 190
Chapter 7: Continuous flow activated sludge technology 195
7.1 INTRODUCTION 195
7.2 BASIC PARAMETERS 196
7.2.1 The sludge age 196
7.2.2 The heterotrophic net yield coefficient 197
7.2.3 The food to microorganism ratio 199
7.2.4 The mean hydraulic retention time 200
7.3 ASSESSMENT OF SYSTEM FUNCTIONS 200
7.3.1 Reactor biomass 201
7.3.1.1 Active heterotrophic biomass 202
7.3.1.2 Inert particulate microbial products 203
7.3.1.3 Inert particulate COD of influent origin 204
7.3.1.4 Total biomass in the reactor 205
7.3.2 Excess sludge production 208
7.3.3 Effluent quality 213
7.3.4 Oxygen consumption 215
7.3.5 Recycle ratio 216
7.3.6 Nutrient balance 218
7.3.6.1 Nutrient removal 218
7.3.6.2 Nutrient requirements 220
7.4 PROCESS DESIGN FOR ORGANIC CARBON REMOVAL 223
7.4.1 The concept of pre-treatment 223
7.4.2 Conceptual design procedure 225
7.5 BIOLOGICAL NITROGEN REMOVAL 233
7.5.1 Activated sludge design for nitrification 233
7.5.1.1 Aerobic sludge age 234
7.5.1.2 Nitrification parameters 235
7.5.1.3 Autotrophic biomass 236
7.5.1.4 Autotrophic oxygen demand 236
7.5.1.5 Alkalinity consumption 237
7.5.1.6 Design Procedure 237
7.5.2 Activated sludge design for nitrogen removal 246
7.5.2.1 Process configurations 246
7.5.2.2 The overall sludge age 249
7.5.2.3 Denitrification potential 250
7.5.2.4 Oxygen requirement 251
7.5.2.5 System design for pre-denitrification 252
7.6 ENHANCED BIOLOGICAL PHOSPHORUS REMOVAL 262
7.6.1 Factors affecting EBPR 263
7.6.1.1 Wastewater characteristics 263
7.6.1.2 System parameters 264
7.6.1.3 Environmental factors 264
7.6.2 System design for EBPR without nitrogen removal 265
7.6.3 System design for EBPR with nitrogen removal 266
7.7 REFERENCES 267
Chapter 8: Sequencing batch reactor technology 271
8.1 INTRODUCTION 271
8.1.1 Historical development 272
8.1.2 Current experience 273
8.1.3 Unified basis for modelling and design 274
8.2 PROCESS DESCRIPTION 276
8.2.1 Cycle frequency (m) 276
8.2.2 Nominal hydraulic retention time (HRT) 277
8.2.3 Duration of phases in a cycle 277
8.2.4 Duration of periods in a process phase 278
8.2.5 Number of tanks 278
8.2.6 Sludge retention time (SRT) 279
8.2.7 System modelling 279
8.3 ORGANIC CARBON REMOVAL 281
8.3.1 Basic principles 281
8.3.2 Specific design parameters 283
8.3.2.1 Effective sludge age 283
8.3.2.2 The net yield 284
8.3.2.3 Excess sludge production and reactor biomass 284
8.3.2.4 Reactor volume 285
8.2.3.5 Design parameters for aeration 287
8.3.3 Process design 289
8.4 BIOLOGICAL NITROGEN REMOVAL 294
8.4.1 Nitrogen balance 295
8.4.2 Selection of process options 297
8.4.2.1 Pre-denitrification 298
8.4.2.2 Step feeding with dual anoxic phases 298
8.4.2.3 Intermittent aeration 300
8.4.3 SBR design for pre-denitrification 300
8.5 ENHANCED BIOLOGICAL PHOSPHORUS REMOVAL 310
8.5.1 EBPR without nitrogen removal 311
8.5.2 Simultaneous nitrogen and phosphorus removal 312
8.6 REFERENCES 313
Chapter 9: Management of textile wastewaters 317
9.1 GENERAL ASPECTS 317
9.1.1 In-plant control measures applicable to textile mills 319
9.1.1.1 Water conservation 319
9.1.1.2 Wastewater reclamation and reuse 319
9.1.1.3 Material reclamation 320
9.1.1.4 Substitution of chemicals 321
9.1.1.5 Process modifications 322
9.1.2 End-of-pipe treatment options applicable to textile mills 323
9.1.3 Polluting sources and characteristics 324
9.2 A CASE ON WATER CONSERVATION AND WASTEWATER RECOVERY AND REUSE 337
9.2.1 Characteristics of the plant operation 337
9.2.2 Adopted methodology for in-plant control 339
9.2.2.1 Description of the processes and evaluation of the segregated effluent characteristics 339
9.2.2.2 Technical basis of the feasibility analysis 346
9.2.2.3 Appropriate treatment alternatives 350
9.2.2.4 Feasibility analysis 353
9.3 REFERENCES 359
Chapter 10: Management of tannery wastewaters 363
10.1 GENERAL ASPECTS 363
10.2 THE TANNING PROCESS 364
10.2.1 Beamhouse operations 364
10.2.2 Tanyard processes 365
10.2.3 Post-tanning operations 366
10.2.4 Finishing operations 367
10.3 SUB-CATEGORIZATION IN TANNERY INDUSTRY 367
10.4 WASTEWATER GENERATION AND CHARACTERISTICS 369
10.4.1 Process and pollution profiles 370
10.4.2 Conventional wastewater characterization 370
10.5 IN-PLANT CONTROL MEASURES FOR TANNERY INDUSTRY 371
10.5.1 Material substitution and reuse 375
10.5.2 Water use reduction 376
10.6 TREATMENT OF TANNERY EFFLUENTS 376
10.6.1 Treatment requirements 376
10.6.2 Treatment schemes 377
10.6.3 Pre-treatment applications 378
10.6.3.1 Case study-1 378
10.6.3.2 Case study-2 378
10.7 BIODEGRADABILITY CHARACTERISTICS 380
10.7.1 Biodegradability based characterization 380
10.7.2 Activated sludge modelling for tannery effluents 382
REFERENCES 388
Index 391