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Fast Pyrolysis of Biomass

Fast Pyrolysis of Biomass

Robert C Brown | Kaige Wang

(2017)

Abstract

Fast pyrolysis and related catalytic pyrolysis are of increasing interest as pathways to advanced biofuels that closely mimic traditional petroleum products. Research has moved from empirical investigations to more fundamental studies of pyrolysis mechanisms. Theories on the chemical and physical pathways from plant polymers to pyrolysis products have proliferated as a result.

This book brings together the latest developments in pyrolysis science and technology. It examines, reviews and challenges the unresolved and sometimes controversial questions about pyrolysis, helping advance the understanding of this important technology and stimulating discussion on the various competing theories of thermal deconstruction of plant polymers. Beginning with an introduction to the biomass-to-biofuels process via fast pyrolysis and catalytic pyrolysis, chapters address prominent questions such as whether free radicals or concerted reactions dominate deconstruction reactions. Finally, the book concludes with an economic analysis of fast pyrolysis versus catalytic pyrolysis.

This book will be of interest to advanced students and researchers interested in the science behind renewable fuel technology, and particularly the thermochemical processing of biomass.


Table of Contents

Section Title Page Action Price
Cover Cover
Fast Pyrolysis of Biomass: Advances in Science and Technology i
Acknowledgements vii
Contents ix
Chapter 1 - Prospects for Fast Pyrolysis of Biomass 1
1.1 Introduction 1
1.2 Biomass Fast Pyrolysis Technology 3
1.2.1 Basic Concepts 3
1.2.2 Fast Pyrolysis Feedstock 3
1.2.3 Types of Fast Pyrolysis Reactors 4
1.2.4 Bio-Oil from Fast Pyrolysis 6
1.3 Recent Advances in Fast Pyrolysis Research and Development 6
1.3.1 Reaction Chemistry of Fast Pyrolysis 7
1.3.2 Computational Modeling of Fast Pyrolysis 8
1.3.3 Utilization of Bio-Oil 8
1.3.4 Catalytic Fast Pyrolysis 9
1.3.5 Economics of Fast Pyrolysis 10
References 10
Chapter 2 - Primary Reactions of Cellulose Pyrolysis 12
2.1 Introduction 12
2.2 Thermal Conditions of Cellulose Pyrolysis4 13
2.2.1 Experimental and Conceptual Difficulties in the Accurate Knowledges of T and T′ 13
2.2.2 Unclear Frontiers Between SP and FP 14
2.2.3 Modeling of Solid Particle Pyrolysis 14
2.2.4 Summary and Foreword 15
2.3 Primary Cellulose Pyrolysis 15
2.3.1 Research Prior to the Mid-1960s 15
2.3.2 First Qualitative Evidence of the Formation of Liquid Products During Cellulose Pyrolysis Between the Mid-1960s and Mid-197... 16
2.3.3 First Kinetic and Chemical Interpretations Published Before the Mid-1980s 16
2.3.4 Developments from the Mid-1980s to Mid-1990s 18
2.3.5 New Results, Controversies and Models Published from the 1990s, Until the Beginning of the 2000s 19
2.3.6 New Results Published After the Beginning of the 2000s 23
2.4 Current Understanding of Cellulose Pyrolysis 28
2.5 Conclusions 30
Glossary 31
References 31
Chapter 3 - Lignin Depolymerization/Deconstruction Reactions During Fast Pyrolysis 37
3.1 Introduction 37
3.2 Thermal Degradation Behavior of Various Lignins 41
3.3 Lignin Depolymerization/Deconstruction by Analytical Pyrolysis 43
3.4 Continuous Fast Pyrolysis of Lignin 46
3.5 Chemical Properties of Lignin-Derived Oil 49
3.6 Catalytic Pyrolysis of Lignin 50
3.7 Conclusion 53
References 54
Chapter 4 - Transport and Secondary Reactions of Depolymerized/Deconstructed Species 57
4.1 Introduction 57
4.2 Transport and Secondary Reactions of Cellulose Pyrolysis Products 58
4.3 Transport and Secondary Reactions of Lignin Pyrolysis Products 64
4.4 Interactions Among Cellulose- and Lignin-Derived Pyrolysis Products 68
4.5 Transport of Products During Biomass Pyrolysis 70
4.6 Conclusion 74
References 74
Chapter 5 - Catalytic Biomass Pyrolysis with Reactive Gases 78
5.1 Introduction 78
5.2 Model Compound Studies 80
5.2.1 Deoxygenation Reaction Pathways 80
5.2.2 Catalyst Development 81
5.3 Biomass Pyrolysis in Reactive Gases 84
5.3.1 Batch Pyrolysis: Micro-Scale Py-GC-MS Studies 84
5.3.2 Continuous Biomass Feed: Laboratory-Scale Reactor Studies 86
5.4 Discussion 89
5.5 Summary and Future Work 91
References 92
Chapter 6 - Characterization and Separation of Bio-Oil 96
6.1 Introduction 96
6.2 Bio-Oil Properties 97
6.3 Characterization of the Bio-Oil 99
6.4 Characterization of Bio-Oil After Separation 104
6.4.1 Importance of Separation in the Bio-Oil Characterization 104
6.4.2 Membrane Separation and Centrifugation 105
6.4.3 Extraction and Column Chromatography 105
6.4.4 Distillation 109
6.5 Characterization of Bio-Oil After Derivatization 111
6.5.1 Acetylation of Phenolic Compounds 111
6.5.2 Trimethylsilylation of Sugars 112
6.5.3 Other Derivatization Methods 112
6.6 Conclusion 112
Acknowledgements 113
References 113
Chapter 7 - Role of Free Radicals in Fast Pyrolysis 117
7.1 Introduction 117
7.2 Free Radicals in General Organic Chemistry 119
7.2.1 Stability of Free Radicals 119
7.2.2 Elementary Radical Reactions 119
7.2.3 Magnetic Properties of Radicals 120
7.3 Free Radicals in Fast Pyrolysis of Biomass 121
7.3.1 Free Radicals in Lignin Pyrolysis 121
7.3.1.1 Study on Pyrolysis of Lignin Model Compounds 121
7.3.1.2 Study on Pyrolysis of Lignin and Lignin-Derived Bio-Oil 125
7.3.2 Study on Pyrolysis of Cellulose 127
7.3.3 Study on Pyrolysis of Biomass and Bio-Oil Analysis 128
7.3.4 Detection of Free Radicals in Biochar and Their Impact on Soil Application 130
7.4 Potential Role of Free Radicals in Condensed-Phase Polymerization 131
7.5 Free Radicals in Catalytic Pyrolysis 133
7.6 Future Research and Opportunities 134
7.7 Chapter Summary 134
References 135
Chapter 8 - Bio-Oil Stabilization 138
8.1 Introduction 138
8.2 Physico-Chemical Composition of Bio-Oil 139
8.3 Aging 139
8.4 Stability Indicators 144
8.5 Phase Separation 146
8.6 Stabilization 147
8.6.1 Removal of Alkali Metals that Catalyse Aging Reactions 148
8.6.1.1 Removal of Alkali Metals from Feedstock40–43 148
8.6.1.2 Removal of Alkali Metals by Hot Vapour Filtration9,10,15 148
8.6.1.3 Removal of Alkali Metals by Post-Processing 149
8.6.2 Torrefaction 149
8.6.3 Effect of Solvent Addition 150
8.6.4 Esterification, Acetalization 150
8.6.5 Stabilizing Bio-Oil with Antioxidants 151
8.6.6 Transfer Hydrogenation 152
8.6.7 Catalytic Hydrotreatment 153
8.6.8 Miscellaneous 154
8.7 Conclusion 154
References 155
Chapter 9 - Extraction of Value-Added Chemicals from Bio-Oil Products 160
9.1 Introduction 160
9.2 Equilibrium-Based Separation 161
9.2.1 Distillation 161
9.2.1.1 Ordinary Distillation 161
9.2.1.2 Fractional Distillation 161
9.2.1.3 Molecular Distillation (Short Path Distillation) 162
9.2.1.4 Vacuum Distillation 166
9.2.1.5 Azeotropic Distillation 166
9.2.1.6 Extractive Distillation 166
9.2.1.7 Steam Distillation 167
9.2.2 Liquid–Liquid Extraction 168
9.2.2.1 Introduction 168
9.2.2.2 Polarity-Based Separations 169
9.2.2.2.1\rExtraction with Organic Solvents and Liquid CO2.Extraction of whole bio-oil with solvents of different polarity is rarely descri... 169
9.2.2.2.2\rExtraction with Water and Organic Solvents.Many of the solvent-based extraction methods first start with a separation into water... 172
9.2.2.2.3\rExtraction with Supercritical CO2.Supercritical fluids, especially CO2, are widely used in the extraction of natural matter, suc... 177
9.2.2.2.4\rExtraction with Switchable Hydrophilicity Solvents (SHS).Removal of solvents from products by distillation is a common industria... 181
9.2.2.3 Separations Based Upon Salt Formation 183
9.3 Affinity-Based Separation 187
9.3.1 Adsorption – Desorption 187
9.3.1.1 Introduction 187
9.3.1.2 Open-Column Chromatography (Sequential Elution by Solvents Chromatography, SESC) 187
9.3.1.3 Solid-Phase Extraction 190
9.4 Fractional Condensation 191
9.5 Industrial Processes 193
9.6 Conclusions 195
References 195
Chapter 10 - Catalytic Fast Pyrolysis Over Zeolites† 200
10.1 Introduction 200
10.2 Process Conditions for CFP of Biomass 205
10.2.1 Choice of the Biomass Feedstock 205
10.2.2 Key Process Parameters 206
10.2.2.1 Temperature 206
10.2.2.2 Heating Rate and Residence Time of Biomass 206
10.2.2.3 Catalyst-to-Biomass Ratio 207
10.2.2.4 Vapor Residence Time 207
10.2.2.5 In situ vs. Ex situ Catalytic Pyrolysis 208
10.2.3 Reactors and Setups Used for CFP of Biomass 209
10.2.3.1 Analytical Reactors (µg- and mg-Scale) 209
10.2.3.2 Bench- and Pilot-Scale Reactors (g to kg Scale) 210
10.2.3.3 PDU’s and (Semi-)Commercial Process Units (kg to t Scale) 212
10.2.4 Catalysts Used in CFP of Biomass 213
10.3 Reported Results of Continuous CFP of Woody Biomass Over Zeolites 214
10.4 Discussion and Further Outlook 224
References 226
Chapter 11 - Simulating Biomass Fast Pyrolysis at the Single Particle Scale 231
11.1 Introduction 231
11.2 Overview of Biomass Structure 233
11.3 Representing the Microstructure, Morphology, and Material Properties of Biomass in Particle Models 235
11.4 Simulating Intra-Particle Transport Phenomena 238
11.4.1 Governing Equations for Transport 238
11.4.2 Finite Element Simulations 239
11.5 Simulating Particle-Scale Reactions 240
11.6 Approaches for Low-Order Particle Models 246
11.6.1 1-D Heat Transfer Approximations 246
11.6.2 Combining 1-D Heat Transfer and Reaction 248
11.7 Current Limitations in Particle-Scale Modeling 248
11.8 Conclusions 250
References 251
Chapter 12 - Economic Comparison of Various Pathways to Pyrolysis-Based Fuels 254
12.1 Introduction 254
12.2 Pathway Economics 256
12.2.1 Fast Pyrolysis and Fluidized Catalytic Cracking of Bio-Oil 256
12.2.2 Fast Pyrolysis and ex situ Vapor-Phase Catalytic Upgrading 257
12.2.3 Fast Pyrolysis and Bio-Oil Hydroprocessing 258
12.2.4 In situ Catalytic Pyrolysis and Bio-Oil Hydroprocessing 260
12.2.5 Hydropyrolysis and Vapor-Phase Hydroprocessing 261
12.2.6 Slow Pyrolysis and Syngas Upgrading 262
12.2.7 Gasification of Bio-Oil and Syngas Upgrading 262
12.3 Pathway Comparisons 263
12.4 Deterministic versus Stochastic Analyses 266
12.5 Conclusions 269
References 270
Subject Index 273