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BTEC Nationals Engineering Student Book

BTEC Nationals Engineering Student Book

Andrew Buckenham | Gareth Thomson | Natalie Griffiths | Steve Singleton | Alan Serplus | Author

(2016)

Additional Information

Book Details

Abstract

The Student Book and ActiveBook has clearly laid out pages with a range of supportive features to aid learning and teaching:

Getting to know your unit sections ensure learners understand the grading criteria and unit requirements.

Getting ready for assessment sections focus on preparation for external assessment with guidance for learners on what to expect. Hints and tips will help them prepare for assessment and sample answers are provided for a range of question types including, short and long answer questions, all with a supporting commentary.

Pause point features provide opportunities for learners to self-evaluate their learning at regular intervals. Each Pause point feature gives learners a Hint or Extend option to either revisit and reinforce the topic or encourage independent research or further study skills.

Case study and Theory into practice features enable development of problem-solving skills and place the theory into real life situations learners could encounter.

Assessment practice features provide scaffolded activities that help prepare learners for assessment. Within each assessment practice activity, a Plan, Do and Review section supports learners’ formative assessment by to making sure they fully understand what they are being asked to do, what their goals are and how to evaluate the task and consider how they could improve.

Literacy and numeracy activities provide opportunities for reinforcement in these key areas, placing the skills into a children’s play, learning and development context.

• Dedicated Think future pages provide case studies from the industry, with a focus on aspects of skills development that can be put into practice in a real work environment and further study.


Table of Contents

Section Title Page Action Price
Front Cover Front Cover
Contents iii
Introduction iv
Chapter 1: Engineering Principles 1
A: Algebraic and trigonometric mathematical methods 3
A1: Algebraic methods 3
A2: Trigonometric methods 13
B: Static engineering systems 18
B1: Static engineering systems 18
B2: Loaded components 23
C: Dynamic engineering systems 27
C1: Dynamic engineering systems 27
D: Fluid and thermodynamic engineering systems 34
D1: Fluid systems 34
D2: Thermodynamic systems 38
E: Static and direct current electricity and circuits 46
E1: Static and direct current electricity 46
E2: Direct current circuit theory 49
E3: Direct current networks 53
F: Magnetism and electromagnetic induction 57
F1: Magnetism 57
F2: Electromagnetic induction 59
G: Single-phase alternating current 62
Single-phase alternating current theory 62
Chapter 2: Delivery of Engineering Processes Safely as a Team 73
A: Examine common engineering processes to create products or deliver services safely and effectively as a team 76
A1: Common engineering processes 76
A2: Health and safety 84
A3: Human factors 87
B: Develop 2D computer-aided drawings that can be used in engineering processes 89
B1: Principles of engineering drawing 89
B2: Two-dimensional (2D) computer-aided drawing 94
C: Carry out engineering processes safely to manufacture a product or to deliver a service effectively as a team 96
C1: Principles of effective teams 96
C2: Team set-up and organisation 99
C3: Health and safety risk assessment 100
C4: Preparation activities for batch manufacture or batch service delivery 103
C5: Delivery of manufacturing or service engineering processes 104
Chapter 3: Engineering Product Design and Manufacture 109
A: Design triggers, challenges, constraints and opportunities, and materials and processes 112
A1: Design triggers 112
A2: Design challenges 116
A3: Equipment-level and system‑level constraints and opportunities 118
A4: Material properties 120
A5: Mechanical power transmission 125
A6: Manufacturing processes 128
B: Interpreting a brief into operational requirements and analysing existing products 134
B1: Design for a customer 134
B2: Regulatory constraints and opportunities 137
B3: Market analysis 139
B4: Performance analysis 140
B5: Manufacturing analysis 143
C: Using an iterative process to design ideas and develop a modified product proposal 145
C1: Design proposals 145
C2: Communicating designs 149
C3: Iterative development process 152
D: Technical justification and validation of the design solution 152
D1: Statistical methods 152
D2: Validating designs 161
Chapter 4: Applied Commercial and Quality Principles in Engineering 169
A: Examine business functions and trade considerations that help engineering organisations thrive 172
A1: Business functions 172
A2: Trade considerations 173
A3: Competitive advantage 175
B: Explore activity-based costing as a method to control costs and to determine if an engineering product or service is profitable 176
B1: Reasons for cost control 176
B2: Activity-based costing method 177
C: Explore how engineering organisations use quality systems and value management to create value 180
C1: Quality systems 180
C2: The principles and processes of value management 183
Chapter 5: A Specialist Engineering Project 189
A: Investigate an engineering project in a relevant specialist area 192
A1: Project life cycle 192
A2: Generating ideas and developing solutions 194
A3: Feasibility study of solutions 196
B: Develop project-management processes and a design solution for the specialist engineering project as undertaken in industry 200
B1: Planning and monitoring 200
B2: Risk and issue management 204
B3: Technical specification 205
B4: Design information 206
C: Undertake the solution for a specialist engineering project and present the solution as undertaken in industry 209
C1: Undertake and test the solution to the problem 209
C2: Demonstration of relevant behaviours 212
C3: Present a solution to the problem 213
Chapter 6: Microcontroller Systems for Engineers 219
A: Investigate typical microcontroller system hardware 221
A1: Control hardware 222
A2: Input devices 227
A3: Output devices 233
A4: Selecting hardware devices and system design 238
A5: Assembling and operating a microcontroller system 239
B: Programming techniques and coding 239
B4: Numbering systems 239
B1: Programming techniques 243
B2: Coding constructs 246
B3: Structured program design 253
C: System development cycle 267
C1: Development processes 268
C2: Documentation 269
Chapter 7: Calculus to Solve Engineering Problems 287
A: Examine how differential calculus can be used to solve engineering problems 290
A1: Functions, rate of change and gradient 290
A2: Methods of differentiation 292
A3: Numerical value of a derivative 297
A4: Second derivative and turning points 298
B: Examine how integral calculus can be used to solve engineering problems 304
B1: Integration as the reverse/inverse of differentiation 304
B2: Integration as a summating tool 309
B3: Numerical integration 312
C: Investigate the application of calculus to the solution of a defined specialist engineering problem 316
C1: Thinking methods 316
C2: Mathematical modelling of engineering problems 317
C3: Problem specification and proposed solution 317
C4: Solution implementation 319
Chapter 8: Further Engineering Mathematics 325
A: Examine how sequences and series can be used to solve engineering problems 328
A1: Arithmetic and geometric progressions 328
A2: Binomial expansion 333
A3: Power series 336
B: Examine how matrices and determinants can be used to solve engineering problems 337
B1: Matrices 337
B2: Determinants 341
C: Examine how complex numbers can be used to solve engineering problems 345
C1: Complex numbers 345
D: Investigate how statistical and probability techniques can be used to solve engineering problems 348
D1: Statistical techniques 348
Chapter 10: Computer-Aided Design in Engineering 359
A: Develop a three-dimensional computer-aided model of an engineered product that can be used as part of other engineering processes 362
A1: 3D parametric modelling 362
A2: Develop 3D components 367
A3: Develop a 3D model 368
A4: Output of drawings from a model 370
B: Develop two-dimensional detailed computer-aided drawings of an engineered product that can be used as part of other engineering processes 374
B1: 2D drawing commands 374
B2: Development of 2D engineering drawings 375
B3: Output of 2D drawings 377
C: Develop a three-dimensional computer-aided model for a thin-walled product and a fabricated product that can be used as part of other engineering processes 378
C1: 3D modelling commands 378
C2: Development of 3D components 379
C3: Development of a 3D model 379
C4: Output of product drawings 380
Chapter 19: Electronic Devices and Circuits 383
A: Explore the safe operation and applications of analogue devices and circuits that form the building blocks of commercial circuits 386
A1: Safe electronic working practices 386
A2: Diode devices and diode-based circuits 389
A3: Transistor devices and transistor-based circuits 394
A4: Operational amplifier circuits 400
B: Explore the safe operation and applications of digital logic devices and circuits that form the building blocks of commercial circuits 406
B1: Logic gates and Boolean algebra 406
B2: Combinational logic 408
B3: Sequential logic circuits 411
C: Review the development of analogue and digital electronic circuits and reflect on own performance 414
Improving your own performance 414
Chapter 25 Mechanical Behaviour of Metallic Materials 419
A: Investigate the microstructures of metallic materials and the effects of processing on them and how these effects influence their mechanical properties 422
A1: Types of ferrous metals and alloys 422
A2: Types of non-ferrous metals and alloys 424
A3: Mechanical properties of metallic materials 427
A4: Grain structure of metallic materials 429
A5: Effects of processing on the mechanical properties of metallic materials 437
A6: Microstructure investigation of metallic materials 442
B: Explore safely the mechanical properties of metallic materials and the impact of their in-service requirements 444
B1: In-service requirements of metallic materials 444
B2: Destructive test procedures 444
B3: Non-destructive test procedures 451
C: Explore the in-service failure of metallic components and consider improvements to their design 454
C1: Ductile and brittle fracture 455
C2: Creep failure 456
C3: Fatigue failure 458
C4: Corrosion mechanisms 459
C5: Design considerations to help prevent component failure 462
Glossary 467
Index 472
Back Cover Back Cover