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Fluorinated Polymers

Fluorinated Polymers

Bruno Ameduri | Hideo Sawada

(2016)

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Book Details

Abstract

Fluoropolymers display a wide range of remarkable properties and are used in a number of applications including high performance elastomers, thermoplastics, coatings for optical fibers, and hydrophobic and lipophobic surfaces.

Fluorinated Polymers: Applications covers the recent developments in the uses of fluoropolymers. Examples include materials for energy applications such as fuel cell membranes, lithium ion batteries and photovoltaics, as well as high-tech areas such as aerospace and aeronautics, automotives, building industries, textile finishings and electronics.

Written by internationally recognized academic and industrial contributors, the book will be of interest to those in industry and academia working in the fields of materials science, polymer chemistry and energy applications of polymers.

Together with Fluorinated Polymers: Synthesis, Properties, Processing and Simulation, these books provide a complete overview of different fluorinated polymer materials and their uses.


Table of Contents

Section Title Page Action Price
Cover Cover
Contents ix
Preface vii
Volume 2: Applications 1
Chapter 1 Industrial Aspects of Fluorinated Oligomers and Polymers 3
1.1 Introduction 3
1.2 Fluorinated Monomers and Building Blocks 4
1.2.1 Fluorinated Monomers 4
1.2.2 Perfluoroalkyl Building Blocks 7
1.3 Functionalized Oligomers and Their Applications 9
1.3.1 Synthesis 9
1.3.2 Derivatives of Functional Oligomers and Their Applications 11
1.4 Overview of Fluoropolymers 15
1.4.1 Fluoropolymer Production and Applications 15
1.4.2 Fluoropolymers with Functional Groups 17
1.4.3 Applications 18
1.5 Environmental Aspects 18
1.5.1 C8 Phase-out and Replacements 18
1.5.2 Fluoropolymer Recycling 21
1.5.3 Summary 25
Abbreviations 26
Monomers/Fluorochemicals 26
Polymers 27
References 27
Chapter 2 Fluoroalkyl Acrylate Polymers and Their Applications 32
2.1 Introduction 32
2.2 The PFOA Issue 33
2.3 Preparation 34
2.3.1 Monomers 34
2.3.2 Polymerizations 35
2.3.3 Polymer Composition 35
2.4 Expression Mechanism of Water Repellency of Fluoroalkyl Acrylate Polymers 36
2.4.1 Dynamic Contact Angle 37
2.4.2 Thermal Analysis 38
2.4.3 Molecular Aggregation States 38
2.4.4 Surface Reorganization 40
2.5 Molecular Design Concept for Short-chain Fluoroalkyl Acrylate Polymers 41
2.5.1 Comonomer 42
2.5.2 α-Substituent Group\r 43
2.5.3 Spacer 45
2.5.4 Perfluoroalkyl (Rf) Group 45
2.6 Applications 45
2.6.1 Textiles 45
2.6.2 Carpets 48
2.6.3 Paper 48
2.6.4 Non-woven Materials 48
2.6.5 Coatings 49
2.7 Outlook 49
Acknowledgments 49
References 50
Chapter 3 Structural Diversity in Fluorinated Polyphosphazenes: Exploring the Change from Crystalline Thermoplastics to High-performance Elastomers and Other New Materials 54
3.1 Introduction 54
3.2 Synthesis Routes 55
3.3 Semicrystalline Versus Elastomeric or Gum-type Polyphosphazenes 59
3.4 Specific Fluoro-organophosphazenes 60
3.4.1 Poly[bis(trifluoroethoxy)phosphazene] (Compound 2) 60
3.4.2 Polymers with Longer Telomer Side-chains of Type -OCH2(CF2)xCF2H 60
3.4.3 Fluoroalkoxy Side-groups with CF3 Terminal Units 61
3.4.4 Fluoroalkoxy Side-groups of the Type -OCH2CH2(CF2)xCF3 62
3.4.5 Fluoroaryloxyphosphazenes 62
3.4.6 Trifluoroethylamino Side-groups 63
3.5 Mixed-substituent Elastomeric Polyphosphazenes 63
3.6 Interpenetrating Polymer Networks from PN-F and [NP(OCH2CF3)2]n 65
3.7 Elastomers Based on Non-covalent Interchain Interactions 66
3.8 Hybrid Fluoro-organophosphazene–Organosilicon Polymers 69
3.9 Fibers, Films and Surfaces from Polymer 2 72
3.10 Fire Resistance 73
3.11 Optical Properties: Controlled Refractive Index Polymers and Polymeric Dyes 73
3.12 Amphiphilic Polymer Membranes 73
3.13 Prospects for the Future 76
References 77
Chapter 4 Fluoroplastics and Fluoroelastomers – Basic Chemistry and High-performance Applications 80
4.1 Properties of Fluorine and Brief History of Fluoropolymers 80
4.2 Perfluoroplastics 83
4.2.1 Polytetrafluoroethylene (PTFE) 85
4.2.2 Tetrafluoroethylene-Hexafluoropropylene Copolymer (FEP) 87
4.2.3 Perfluoroalkoxy Copolymer (PFA) 88
4.2.4 Amorphous Perfluoroplastics 90
4.3 Partially Fluorinated Plastics 93
4.3.1 Poly(Chlorotrifluoroethylene) (PCTFE) 95
4.3.2 Poly(Vinylidene Fluoride) (PVdF) 95
4.3.3 Poly(Vinyl Fluoride) (PVF) 96
4.3.4 Ethylene-Tetrafluoroethylene Copolymer (ETFE) 96
4.3.5 Other Fluorine-containing Plastics 97
4.4 Fluoroelastomers 97
4.4.1 Vinylidene Fluoride Copolymer (FKM) 98
4.4.2 Tetrafluoroethylene-Propylene Copolymer (FEPM) 100
4.4.3 Perfluoroelastomer (FFKM) 100
4.4.4 Other Fluoroelastomers 101
4.5 Conclusion 103
References 103
Chapter 5 Fluorinated Specialty Chemicals – Fluorinated Copolymers for Paints and Perfluoropolyethers for Coatings 110
5.1 Synthesis and Coating Application of Partially Fluorinated Polymers 110
5.1.1 What Are Partially Fluorinated Polymers for Coatings? 111
5.1.2 Types and Characteristics of Partially Fluorinated Polymers for Coatings 112
5.1.3 Manufacturing Process for Partially Fluorinated Polymers 117
5.1.4 Examples of Coating Applications of Partially Fluorinated Polymers 118
5.2 Synthesis and Application of Perfluoropolyethers 119
5.2.1 What Are Perfluoropolyethers? 119
5.2.2 Types and Characteristics of Perfluoropolyethers 120
5.2.3 Manufacturing Process for Perfluoropolyethers 121
5.2.4 Examples of Applications of Perfluoropolyethers 124
References 126
Chapter 6 Commercial Synthesis and Applications of Poly(Vinylidene Fluoride) 127
6.1 Commercial Synthesis of PVDF 127
6.1.1 Properties of Vinylidene Fluoride 127
6.1.2 VDF Polymerization 128
6.1.3 Some Typical Polymerization Conditions 129
6.2 Industrial Applications of Poly(Vinylidene Fluoride) 131
6.2.1 History and Context 131
6.2.2 Key Properties of PVDF 132
6.2.3 Property Comparisons with Other Fluoropolymers 133
6.2.4 PVDF Producers 134
6.2.5 Chemical Process Industry (CPI) Applications 134
6.2.6 Wire and Cable Applications 135
6.2.7 Petrochemical Applications 137
6.2.8 PVDF Resins for Porous Membranes 139
6.2.9 PVDF in Photovoltaic Applications 140
6.2.10 PVDF in Lithium Ion Battery Applications 141
6.3 PVDF in Coatings Applications 145
6.3.1 Introduction 145
6.3.2 Types of PVDF Coatings 146
6.3.3 Performance of PVDF-based Coatings 151
6.4 Conclusion 153
References 154
Chapter 7 The Role of Perfluoropolyethers in the Development of Polymeric Proton Exchange Membrane Fuel Cells 158
7.1 Introduction 158
7.2 Interaction of PFPE Chains on Carbonaceous Materials 161
7.3 Effects of PFPE on Carbon Black and Carbon Fibers 163
7.3.1 PFPEs on Carbon Black 163
7.3.2 Effects of PFPE on Carbon Fibers 166
7.4 Effects of PFPE in PEMFC Gas Diffusion Layers 168
7.4.1 Macroporous Layer 168
7.4.2 Microporous Layer 172
References 175
Chapter 8 Fluorinated Ionomers and Ionomer Membranes: Monomer and Polymer Synthesis and Applications 179
8.1 Introduction and Brief History of Fluorinated Ionomer Membranes 179
8.2 Synthesis of Representative Ionomer Membranes 181
8.2.1 Sulfonic Acid-type Monomers 181
8.2.2 Carboxylic Acid-type Monomers 181
8.2.3 Polymerization 183
8.2.4 Hydrolysis, Cation Exchange and Fabrication 186
8.3 Development of Ionomer Functions in PEFC Applications 187
8.3.1 Fundamentals of PEFCs 187
8.3.2 Applications and Performance Requirements for Ionomers 191
8.3.3 Proton Exchange Membranes 192
8.3.4 Ionomers for Electrodes 202
8.4 Conclusion 203
References 204
Chapter 9 Research and Non-major Commercial Co- and Terpolymers of Tetrafluoroethylene 206
9.1 Introduction and Scope 206
9.2 Co- and Terpolymers of Tetrafluoroethylene and Vinyl Ethers 209
9.2.1 Co- and Terpolymers of Tetrafluoroethylene and Alkyl Vinyl Ethers 209
9.2.2 Co- and Terpolymers of Tetrafluoroethylene and Alkyl Trifluorovinyl Ethers 215
9.2.3 Co- and Terpolymers of Tetrafluoroethylene and Perfluoroalkyl Trifluorovinyl Ethers 217
9.2.4 Co- and Terpolymers of Tetrafluoroethylene and Fluorinated Alkyl Vinyl Ethers Having Other Halogen Functionalities 218
9.2.5 Co- and Terpolymers of Tetrafluoroethylene and Fluorinated Alkyl Vinyl Ethers Having Multiple Ether Linkages on the Side-chain 219
9.2.6 Co- and Terpolymers of Tetrafluoroethylene and Fluorinated Alkyl Vinyl Ethers Having Sulfonyl Functionalities 220
9.2.7 Co- and Terpolymers of Tetrafluoroethylene and Fluorinated Alkyl Vinyl Ethers Having Amide Functionalities 221
9.2.8 Co- and Terpolymers of Tetrafluoroethylene and Fluorinated Alkyl Vinyl Ethers Having Carbonyl Functionalities 223
9.2.9 Co- and Terpolymers of Tetrafluoroethylene and Fluorinated Alkyl Vinyl Ethers Having Nitrile Functionalities (e.g. 8-CNVE) 224
9.2.10 Co- and Terpolymers of Tetrafluoroethylene and Fluorinated Alkyl Vinyl Ethers Having Multiple Vinyl Ether Functionalities 226
9.3 Co- and Terpolymers of Tetrafluoroethylene and Non-fluorine-containing Alkenes 228
9.4 Co- and Terpolymers of Tetrafluoroethylene and Polyfluoroalkenes 233
9.5 Co- and Terpolymers of Tetrafluoroethylene and Perfluoroalkenes 242
9.6 Co- and Terpolymers of Tetrafluoroethylene with Cyclic Monomers and Tetrafluoroethylene-based Photoresist Materials 245
9.7 Future Work and Conclusions 253
References 254
Chapter 10 Chlorotrifluoroethylene Copolymers for Energy-applied Materials 265
10.1 Introduction 265
10.2 Copolymers of Chlorotrifluoroethylene 266
10.2.1 Introduction 266
10.2.2 Kinetics of Radical Copolymerization of CTFE 268
10.2.3 Fluorinated Alternating Copolymers 268
10.3 CTFE Copolymers for Energy Material Applications 270
10.3.1 Polymer Electrolytes for Lithium Ion Batteries 270
10.3.2 Electroactive Devices 271
10.3.3 Fuel Cell Membranes 276
10.3.4 CTFE-containing Copolymers Bearing Phthalocyanines 294
10.4 Conclusion 294
Acknowledgments 295
References 295
Chapter 11 Fabrication of Flexible Transparent Nanohybrids with Heat-resistance Properties Using a Fluorinated Crystalline Polymer 301
11.1 Flexible Transparent Fluorinated Nanohybrids with Innovative Heat-resistance Properties: New Technology Proposal for the Fabrication of Transparent Materials Using a \"Crystalline\" Polymer 301
11.1.1 Introduction 301
11.1.2 Materials 305
11.1.3 Procedure 307
11.1.4 Formation and Thermal Behavior of ‘‘Crystalline\" Transparent Nanohybrid 310
11.1.5 Fine Structural Analysis of ‘‘Crystalline\" Transparent Nanohybrid 312
11.1.6 Improvement in Physical Properties of ‘‘Crystalline\" Transparent Nanohybrid 318
11.1.7 Conclusion 325
11.2 Fabrication of Antibacterial Transparent Flexible Nanohybrid with Heat Resistance Using High-density Amorphous State Formation and Uniform Dispersion of Nanocarbons 325
11.2.1 Introduction 325
11.2.2 Materials 327
11.2.3 Procedure 332
11.2.4 Formation of Partially Fluorinated ‘‘Crystalline\" Copolymer/Organo-modified Nanodiamond Hybrid with Uniform Dispersion 333
11.2.5 Fine Structural Analysis of ‘‘Crystalline\" Transparent Nanohybrid with Nanodiamond 336
11.2.6 Improvement in the Behavior of the Physical Properties of ‘‘Crystalline\" Transparent Nanohybrid with Nanodiamond 343
11.2.7 Conclusion 348
References 348
Chapter 12 Creation of Superamphiphobic, Superhydrophobic/Superoleophilic and Superhydrophilic/Superoleophobic Surfaces by Using Fluoroalkyl-endcapped Vinyltrimethoxysilane Oligomer as a Key Intermediate 353
12.1 Introduction 353
12.2 Creation of a Superamphiphobic Surface 355
12.3 Creation of a Superhydrophilic/Superoleophobic Surface 356
12.4 Creation of Superhydrophobic/Superoleophilic Surface 359
12.5 Conclusion 363
References 363
Subject Index 366