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Functional Polymer Composites with Nanoclays

Functional Polymer Composites with Nanoclays

Yuri Lvov | Baochun Guo | Rawil F Fakhrullin

(2016)

Additional Information

Abstract

Polymer-clay nanocomposites have flame-retardant, antimicrobial, anticorrosion and self-healing properties, they are biocompatible and environmentally benign. Multiple types of clay minerals may be exfoliated or individually dispersed and then used as natural nanoparticle additives of different size and shape for composite formation. Loading polymers with clays increases their strength, however, it is only recently that such composites were prepared with controlled nanoscale organization allowing for the enhancement of their mechanical properties and functionality. Edited by pioneers in the field, this book will explain the great potential of these materials and will bring together the combined physico-chemical, materials science and biological expertise to introduce the reader to the vibrant field of nanoclay materials. This book will provide an essential text for materials and polymers scientists in industry and academia.


Table of Contents

Section Title Page Action Price
Cover Cover
Functional Polymer Composites with Nanoclays i
Foreword v
Preface vii
Contents ix
Chapter 1 - Functional Nanocomposites Based on Fibrous Clays 1
1.1 Introduction 1
1.2 Modifications of Fibrous Clays for Use as Nanofillers 4
1.3 Functional Polymer–Fibrous Clay Nanocomposites 8
1.3.1 Functional Nanocomposites Based on Conventional Polymers 9
1.3.2 Polymer–Clay Nanocomposites with Electrical Conductivity 15
1.4 Functional Biopolymer–Fibrous Clay Nanocomposites 20
1.4.1 Polylactic Acid and Other Biodegradable Polyesters 20
1.4.2 Polysaccharides 22
1.4.2.1 Bioplastics 22
1.4.2.2 Environmental Remediation 27
1.4.2.3 Biomedical Applications 30
1.4.3 Proteins 32
1.4.3.1 Bioplastics 32
1.4.3.2 Biomedical Applications 34
1.4.3.3 Biocatalytic Applications 36
1.4.4 Lipids 38
1.4.5 Nucleic Acids 40
1.5 Conclusions 40
Acknowledgements 41
References 41
Chapter 2 - Fibrillar Attapulgite–Rubber Nanocomposites 54
2.1 Introduction 54
2.2 Fibrillar Attapulgite 56
2.2.1 Composition and Morphology of Fibrillar Attapulgite 56
2.2.2 Physical Properties of Fibrillar Attapulgite 58
2.2.2.1 Surface Properties of Fibrillar Attapulgite 58
2.2.2.2 Adsorption Characteristics 59
2.2.2.3 Ion Exchange Capacity 60
2.2.3 Chemical Properties of Fibrillar Attapulgite 60
2.3 Fibrillar Attapulgite–Rubber Composites 60
2.3.1 Preparation Methods for Fibrillar Attapulgite–Rubber Composites 61
2.3.2 Interface Design of Fibrillar Attapulgite–Rubber Composites 64
2.3.2.1 Modification of Fibrillar Attapulgite by Coupling Agents 64
2.3.2.1.1\rModification with Silane Coupling Agents.The silane coupling agents, including KH570, Si69, KH550, KH560, and A151 (see Table 2.... 64
2.3.2.1.2\rModification with Organic Titanate Coupling Agents.The modification mechanism of titanate modification is similar to that of sil... 68
2.3.2.1.3\rModification with Organic Aluminate Coupling Agents.Organic aluminate coupling agents have unique advantages in the surface trea... 70
2.3.2.2 Modification of Fibrillar Attapulgite by Surfactant 70
2.3.2.3 Acidification of Fibrillar Attapulgite 71
2.3.2.4 Silver Nanoparticle-Immobilized Fibrillar Attapulgite 72
2.3.3 Dispersion and Filler Network of Fibrillar Attapulgite in Elastomers 74
2.3.3.1 Filler Network of Fibrillar Silicates in Elastomers 74
2.3.3.1.1\rEffect of Rubber Viscosity.Acrylonitrile–butadiene rubber (NBR) was used as the matrix, the Mooney viscosity of which is very hi... 74
2.3.3.1.2\rEffect of Rubber Polarity.As shown in Figure 2.22a, at the same NBR Mooney viscosity and NBR molecular weight, the higher the co... 75
2.3.3.1.3\rEffect of Rubber Matrix.As shown in Figure 2.23, the AT–SiR compound shows the lowest dynamic modulus due to the highly flexible... 75
2.3.3.1.4\rEffect of Silane Coupling Agent.As shown in Figure 2.24a, the Payne effects of modified AT–SBR compounds with different types of... 79
2.3.3.2 Mechanism for Dispersion of Fibrillar Attapulgite in Elastomers 79
2.3.4 Structure and Properties of Fibrillar Attapulgite–Rubber Composites 80
2.3.4.1 Anisotropy of Fibrillar Attapulgite–Rubber Composites 80
2.3.4.1.1\rInfluence of Preparation Process.Three mixing processes (A, B, and C) were used to prepare AT–rubber composites.56 In Process A,... 81
2.3.4.1.2\rInfluence of AT Concentration.Table 2.7 further demonstrates that the AT–NBR composites prepared by Process C exhibit anisotropy... 82
2.3.4.1.3\rInfluence of Rubber Matrix.As seen from Figure 2.28, the difference in tensile stress (σL − σT) at 100% strain between the paral... 83
2.3.4.2 Mechanical Properties of Fibrillar Attapulgite–Rubber Composites with Different Modifiers 85
2.3.4.3 Mechanical Properties of Fibrillar Attapulgite–Rubber Composites with Different Curing Systems 87
2.3.4.4 Effect of Fibrillar Attapulgite on the Mechanical Properties of Different Rubber Matrices 88
2.3.4.5 Comparison of Fibrillar Attapulgite with Other Fillers to Enhance the Mechanical Properties of Rubber Composites 88
2.3.5 Synergistic Effect of Fibrillar Attapulgite and Other Microfibers on Mechanical Properties of Rubber 90
2.4 Conclusion 96
Acknowledgements 96
References 96
Chapter 3 - Rubber–Rectorite Composites with High Gas Barrier Properties 100
3.1\rIntroduction 100
3.1.1 Structure of Clays 101
3.1.2 Types of Rubber–Clay Nanocomposites 102
3.1.3 Preparation of Rubber–Clay Nanocomposites 105
3.2 Gas Transport Mechanism 106
3.2.1 Gas Transport in Rubber 107
3.2.2 Gas Transport in Rubber–Clay Nanocomposites 108
3.2.3 Characterization of Gas Barrier Properties 111
3.3 Rubber–Rectorite Composites with High Gas Barrier Properties 112
3.3.1 Rectorite Filled Non-Polar Elastomer Composites 113
3.3.2 Rectorite Filled Polar Elastomer Composites 118
3.4 Potential Approaches to Further Improve Gas Barrier Properties 121
3.4.1 Improvement in Interfacial Interaction and Filler Dispersion 121
3.4.2 Optimization of Filler Arrangement 123
3.5 Other Properties of Rubber–Rectorite Nanocomposites 124
3.5.1 Mechanical Properties 124
3.5.2 Thermal Stability 126
3.5.3 Aging Resistance and Oil Resistance 127
3.6 Conclusions and Prospects 127
Acknowledgements 128
References 128
Chapter 4 - Design and Physicochemical Characterization of Novel Organic–Inorganic Hybrids from Natural Aluminosilicate Nanotubes 131
4.1 Imogolite and Halloysite 131
4.2 Surface Modification of Imogolite and Application to Nanohybrids 134
4.2.1 Modification of Imogolite Nanotubes with Alkyl Phosphate 135
4.2.2 Polystyrene–Imogolite Nanohybrids 137
4.2.3 Surface-Initiated Atom Transfer Radical Polymerization (SI-ATRP) from Imogolite Surface 138
4.3 Surface Modification of Halloysite and Application to Nanohybrids 142
4.3.1 Surface Modification of Halloysite 142
4.3.2 Adsorption of Ferrocene into the Modified Halloysite and the Controlled Release 147
4.3.3 Preparation of Inorganic Micelles by Bifunctionalization of Halloysite Nanotubes 148
4.3.4 Polymer Growth from the Lumen of Halloysite 150
4.3.5 Intelligent Polymer Nanocomposites with Flame Retardant Loaded Halloysite 152
4.4 Conclusion 154
Acknowledgements 155
References 155
Chapter 5 - Surface Modification of Halloysite 157
5.1 Introduction 157
5.2 Structural Characteristics and Surface Chemistry of HNTs 158
5.2.1 Composition and Structure of HNTs 158
5.2.2 General Considerations on the Modification Chemistry of HNTs 159
5.3 Modification Chemistry and Techniques of HNTs 162
5.3.1 Surface Silanization 162
5.3.1.1 Reactivity of Silanes Towards HNTs 162
5.3.1.2 Silanization of HNTs in Polymer-Based Composites 163
5.3.1.3 Silanization of HNTs in HNT-Based Functional Composites 164
5.3.2 Grafting Polymers onto HNTs 166
5.3.2.1 Grafting To 166
5.3.2.2 Grafting From 167
5.3.3 Addition Reactions Between HNTs and (Iso)Cyanates 169
5.3.4 Non-Covalent Interactions Between HNTs and Organic Molecules 170
5.3.4.1 Hydrogen Bonding 171
5.3.4.2 Electrostatic Interactions Between HNTs and Surfactants 173
5.3.4.3 Charge Transferring 174
5.3.5 Non-Covalent Interactions Between HNTs and Polymers 174
5.3.5.1 Hydrogen Bonding with Polymers 174
5.3.5.2 Electrostatic Interaction with Polymeric Electrolytes 175
5.3.5.3 Plasma Polymerization 177
5.3.6 Enlargement of the Lumen by Controlled Etching 178
5.3.7 Selective Modification of the Lumen 179
5.4 Concluding Remarks 180
Acknowledgements 181
References 181
Chapter 6 - Halloysite Based Smart Hybrid Nanomaterials for the Solubilization of Hydrophobic Compounds in Aqueous Media 187
6.1 Introduction 187
6.2 Experimental 188
6.2.1 HNT Functionalization with Surfactants 189
6.2.2 Characterization 190
6.2.2.1 Thermogravimetry 191
6.2.2.2 Spectroscopy 192
6.2.2.3 Microscopy 193
6.2.2.4 Water Contact Angle 193
6.2.2.5 DLS, ζ-Potential and Turbidimetry 193
6.3 Results and Discussion 194
6.3.1 Evidencing the Hybrid Formation 194
6.3.2 Colloidal Behavior of the Hybrid in Solvent Media 197
6.3.3 Solubilization Ability 200
6.4 Conclusions 204
Acknowledgements 204
References 204
Chapter 7 - Halloysite and Related Mesoporous Carriers for Advanced Catalysis and Drug Delivery 207
7.1 Introduction 207
7.2 Halloysite: Catalyst Carrier 209
7.3 Halloysite: Carrier for Antibacterials 213
7.4 Other Nanostructured Carriers for Drug Delivery 215
7.5 Summary 219
Acknowledgements 221
References 221
Chapter 8 - Application of Clay Materials as Nanocontainers for Self-Healing Coatings 223
8.1 Introduction 223
8.2 General Concept of Nanocontainer-Based Self-Healing Coatings 225
8.3 Self-Healing Coatings Based on Ion-Exchange Nanoclays 228
8.4 Self-Healing Coatings Based on Halloysites 235
8.5 Conclusions and Outlook 240
Acknowledgements 241
References 241
Chapter 9 - Flame Retardant Polymer–Halloysite Nanocomposites 245
9.1 Introduction 245
9.2 Use of HNTs as a Flame Retardant in Polymers 246
9.3 Factors Affecting the Flame Retardancy of Polymer–HNTs Nanocomposites 250
9.3.1 Dispersion of HNTs 250
9.3.2 Modification of HNTs 252
9.3.3 Hierarchical Structure in the Nanocomposites 255
9.4 Synergistic Effects of HNTs and Other Flame Retardants 256
9.4.1 Synergistic Effects with Intumescent Flame Retardants 256
9.4.2 Synergistic Effects with Other Nanofillers 261
9.5 Comparison Between HNTs and Other Clays 262
9.5.1 Other Flame Retardant Clays in Polymers 262
9.5.2 Comparing HNTs with Other Nanofillers in Flame Retardant Polymers 264
9.6 Conclusion 266
Acknowledgements 267
References 267
Chapter 10 - Polymer–Halloysite Composite Membranes for Ultrafiltration and Proton Exchange Applications 271
10.1 Polymer–Halloysite Composite Membranes for Ultrafiltration Applications 271
10.1.1 Introduction 271
10.1.2 Special Structure and Properties of HNTs for Functionalization with Antibacterial Agents 273
10.1.3 Application of HNT-Derived Nanomaterials for Antibacterial UF Membranes 273
10.1.3.1 HNTs Functionalized with Inorganic NPs 275
10.1.3.2 HNTs Functionalized with Organic Antibacterial Agents (N-halamine) 279
10.1.3.3 HNTs Functionalized with Bio-Enzymatic Antibacterial Agents (Lysozyme) 280
10.2 Polymer–Halloysite Composite Membranes for Proton Exchange Applications 282
10.2.1 Introduction 282
10.2.2 HNT-Incorporated Composite PEMs 283
10.2.3 Modified-HNT-Incorporated Composite PEMs 286
10.3 Conclusions 296
Acknowledgements 297
References 297
Chapter 11 - Rubber Functionalized with Halloysite Loaded with Antioxidants and Antibacterials 301
11.1 Introduction 301
11.2 Rubber–Halloysite Nanocomposites 302
11.2.1 Rubber–HNTs Nanocomposites for Engineering Applications 302
11.2.2 Elastomer–HNTs Nanocomposites for Biomedical Applications 306
11.3 Antioxidative Rubber Composites 306
11.3.1 Aging of Elastomers and Their Antioxidative Progress 306
11.3.2 Halloysite Loaded with Antioxidants 308
11.3.3 Rubber Functionalized with Antioxidant-Loaded Halloysite 308
11.3.3.1 Highly Aging-Resistant SBR Elastomers with Antioxidant-Loaded Halloysites 308
11.3.3.2 Halloysite Immobilized with Antioxidant and Its Rubber Composites 312
11.3.3.3 The Advantages of Rubber Functionalized with Antioxidant-Loaded HNTs 315
11.4 Antibacterial Rubber Composite 316
11.4.1 Applications of Antibacterials in Rubber Composites 316
11.4.2 HNTs Loaded with Antibacterials 320
11.4.3 Rubber Functionalized with Antibacterial-Loaded HNTs 323
11.5 Conclusions 323
Acknowledgements 324
References 324
Chapter 12 - Halloysite–Dopamine Hybrid Nanotubes to Immobilize Biomacromolecules 329
12.1 Halloysite Nanotubes for Biomacromolecule Immobilization 329
12.2 Dopamine Chemistry for Biomacromolecule Immobilization: Nature’s Choice 332
12.3 Dopamine Modified Halloysite Nanotubes for Enzyme Immobilization 335
12.3.1 Fabrication Procedure 335
12.3.2 Morphologies of Dopamine Modified Halloysite Nanotubes 335
12.3.3 Surface Chemical Structures of Dopamine Modified Halloysite Nanotubes 336
12.3.4 Enzyme Immobilization on Dopamine Modified Halloysite Nanotubes 338
12.4 Dopamine Modified Halloysite Nanotube Aggregates for Enzyme Immobilization 342
12.4.1 Construction of Dopamine-Modified Halloysite Nanotube Aggregates 342
12.4.2 Hierarchical Structures of Dopamine-Modified Halloysite Nanotube Aggregates 343
12.4.3 Enzyme Immobilization on Dopamine Modified Halloysite Nanotube Aggregates 347
12.5 Other Potential Applications of Halloysite–Dopamine Hybrid Nanotubes for Biomacromolecule Immobilization 350
12.6 Conclusion 351
References 351
Chapter 13 - Halloysite Clay Nanotubes for Long Acting Controlled Release of Drugs and Proteins 354
13.1 Introduction 354
13.2 Loading and Release of Drugs with Untreated Halloysite Nanotubes 355
13.3 Acid and Alkali Activation/Etching of Halloysite Nanotubes 360
13.4 Modification of the Inner and Outer Surfaces of Halloysite 362
13.5 End Stoppers and Encapsulation 365
13.6 Antibacterial Halloysite Nanocomposites 368
13.7 Protein and DNA Loading 370
13.8 Conclusion 376
References 376
Chapter 14 - Biocompatible Electrospun Polymer–Halloysite Nanofibers for Sustained Release 379
14.1 Introduction 379
14.2 Electrospinning Technology 380
14.2.1 Traditional Electrospun Nanofibers for Drug Delivery 383
14.2.2 Coaxial and Emulsion Electrospinning Nanofibers for Drug Delivery 383
14.2.3 Novel Electrospinning Nanofibers for Drug Delivery 384
14.3 Electrospun Halloysite–Polymer Nanofibers 386
14.4 Properties of Electrospun Drug-Loaded Halloysite–Polymer Nanofibers 387
14.4.1 Mechanical Reinforcement 387
14.4.2 Sustained Drug Release Effect 387
14.4.3 Drug Activity Maintenance 390
14.4.4 Biocompatibility and Biodegradability 393
14.5 Conclusion and Outlook 393
Abbreviations 395
Acknowledgements 395
References 396
Chapter 15 - Toxicological Evaluation of Clay Nanomaterials and Polymer–Clay Nanocomposites 399
15.1 Introduction 399
15.2 Evaluation of Toxicity of Nanoclays 402
15.2.1 Nanoclay Toxicity Towards Unicellular Prokaryotic and Eukaryotic Organisms 402
15.2.2 Toxicological Evaluation of Nanoclays Using Mammalian Cell Cultures 405
15.2.3 Nanoclay Toxicity Evaluation In vivo Using Multicellular Eukaryotic Organisms 408
15.3 Toxicity of Nanoclay-Doped Polymer Nanocomposites 410
15.3.1 In vitro Study of Polymer–Nanoclay Composites on Mammalian Cell Lines 411
15.3.2 Evaluation of Implanted Clay-Doped Nanocomposite Toxicity In vivo 413
15.4 Conclusion 417
Acknowledgements 417
References 417
Subject Index 420