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Thermoelectric Materials and Devices

Thermoelectric Materials and Devices

Iris Nandhakumar | Neil M White | Stephen Beeby

(2016)

Abstract

Thermal energy harvesting is predicted to become a global, billion-pound market by 2020. This book provides a current perspective of recent developments and trends within thermoelectric materials and devices for power energy harvesting applications. The book highlights the potential of thermoelectrics in the context of a low carbon energy economy, and features in-depth coverage of a range of different fabrication methods for thermoelectric materials including electrodeposition. Topics covered include layered and pseudo-layered materials, thermoelectric oxides, nano- and micro-fabrication techniques, high-throughput thermoelectric measurement techniques and power mining. This book is ideal for researchers and industrialists in materials science.

Iris Nandhakumar is Merck Lecturer in Materials Science within Chemistry at the University of Southampton. Her research focusses on the preparation and characterization of novel materials with controlled nanoarchitectures.

Neil M. White is Professor of Intelligent Sensor Systems in the Department of Electronics and Computer Science at the University of Southampton. His research interests include thick-film sensors, intelligent instrumentation, microelectromechanical systems, self-powered microsensors and sensor networks.

Stephen Beeby is Professor of Electronic Systems and Devices at Southampton University. He has been awarded a prestigious EPSRC Leadership Fellowship on the subject of Energy Harvesting Materials for Smart Fabrics and Interactive Textiles.


Table of Contents

Section Title Page Action Price
Cover Cover
Contents vii
Preface v
Chapter 1 Zintl Phases: Recent Developments in Thermoelectrics and Future Outlook 1
1.1 Introduction 1
1.1.1 Definition of Zintl Phases 1
1.1.2 Charge Counting/Formal Valence Rules 2
1.1.3 Thermoelectric Zintl Compounds 4
1.2 Thermal Properties 7
1.2.1 Theory behind Low KL in Complex Materials 8
1.2.2 Case Studies 11
1.3 Electronic Transport 13
1.3.1 Controlling and Optimizing Carrier Concentration 14
1.3.2 Limits to Controlling Carrier Concentration 15
1.3.3 Band Structure Requirements 16
1.3.4 Carrier Relaxation Time 18
1.4 Future Opportunities for Zintl Thermoelectric Materials 19
Acknowledgments 19
References 19
Chapter 2 Chalcogenide Thermoelectric Materials 27
2.1 Introduction 27
2.2 Synthesis 30
2.3 Low-dimensionality in Chalcogenides 32
2.3.1 Layered Dichalcogenides 32
2.3.2 Intercalated Phases 35
2.3.3 Structurally-related Phases 37
2.4 Shandite-related Phases 37
2.5 Rocksalt-derived Chalcogenides 40
2.6 Tin Selenide and Related Materials 45
2.7 Oxychalcogenides 47
2.8 Copper-containing Chalcogenides with Low Thermal Conductivities 49
2.9 Concluding Remarks 51
References 52
Chapter 3 Thermoelectric Oxides 60
3.1 Introduction 60
3.2 Manufacture 63
3.3 Composition and Atomic Structure 67
3.3.1 Strontium Titanate Based Materials 67
3.3.2 Cobaltites 70
3.3.3 Calcium Manganate Based Materials 73
3.3.4 Zinc Oxide 74
3.4 Microstructure 74
3.5 Module Manufacture 76
3.6 Conclusions 77
References 78
Chapter 4 Nano- and Micro-fabrication Techniques for Improving Thermoelectric Materials and Generators 83
4.1 Introduction 83
4.2 Low-dimensional Electrical Conductivity 85
4.3 The Seebeck Coefficient and Low-dimensional Modifications 92
4.4 Thermal Conductivity 93
4.5 Potential Improvements to Thermoelectrics from Nano- and Micro-structures 97
4.6 Micro-fabrication of Thermoelectric Generators 102
4.7 Conclusions 107
References 107
Chapter 5 Review of the Methods for Thermal Conductivity Measurements Most Appropriate for Thermoelectric Materials 109
5.1 Introduction 109
5.1.1 Thermoelectric Challenges 109
5.1.2 Thermal Conductivity Measurements 110
5.2 Steady-state Methods 112
5.2.1 Guarded Hot Plate 112
5.2.2 High-temperature Measurements 116
5.2.3 Radial Heat Flow Method 117
5.2.4 High-temperature Measurements 118
5.2.5 Longitudinal Heat Flow 119
5.2.6 High-temperature Measurements 123
5.2.7 Heat-flow Meter 123
5.3 Transient Methods 125
5.3.1 Metrological Approach 126
5.4 Conclusions 128
Acknowledgments 128
References 128
Chapter 6 High-throughput Thermoelectric Measurement Techniques 133
6.1 Introduction 133
6.2 Multifunctional Probes 134
6.2.1 Measuring Principles 134
6.2.2 Design and Fabrication of Multifunctional Probes 135
6.2.3 Measurement Systems and Procedures 137
6.2.4 Precision, Accuracy and Rapidness 143
6.3 Impedance Spectroscopy 146
6.3.1 Fundamentals of Impedance Spectroscopy 146
6.3.2 Theoretical Framework 147
6.3.3 Experimental Set-up 150
6.3.4 Measurement Analysis and Applications 151
6.4 Conclusions 154
Acknowledgments 155
References 155
Chapter 7 System Design Considerations for Thermoelectric Energy Recovery 156
7.1 Introduction 156
7.1.1 The Potential for Waste Heat Recovery 156
7.2 Modelling TEG Performance 163
7.3 The Role of the Heat Exchanger in TEG Design 165
7.4 Modelling a Thermoelectric Generator 166
7.4.1 Defining the Structure of TEG 167
7.4.2 Calculating Temperature Distributions 169
7.4.3 Thermal Resistance Network in a CV 170
7.5 Electrical-resistance Network of a TEG 175
7.6 Model Structure 176
7.7 Validation Strategy for Models 178
7.8 Using the Model to Optimize TEM Geometry 180
7.8.1 Geometric Factors 180
7.8.2 Influence of Geometric Parameters on Maximum Power 181
7.8.3 Influence of Operating Environments on Optimal Geometric Parameters 183
7.8.4 Three-dimensional Figures to Identify the Optimal Geometry Parameters 183
7.9 Selecting and Evaluating Heat Exchange Designs for TEG Applications 183
7.9.1 Identifying the Design Parameters of a Plate Fin Heat Exchanger 183
7.9.2 Comparing Heat Exchange Architectures 189
7.10 An Example of a Family of Heat Exchangers 193
7.11 Observations on TEG Design 198
7.12 Concluding Remarks 199
Appendix A: Exhaust Gas Properties Employed in the Simulation Model 200
Appendix B: Properties of the Simulated Thermoelectric Module 201
Acknowledgments 201
References 202
Chapter 8 Electrodeposition of Thermoelectric Materials 204
8.1 Introduction 204
8.1.1 Electrodeposition of Nanostructured Materials 204
8.1.2 Recent Advances in the Electrodeposition of Thermoelectric Materials 211
8.2 Experimental 215
8.3 Results and Discussion 217
8.3.1 Sodium Lignosulfonate as an Additive in the Electrodeposition of Bismuth Telluride 217
8.3.2 Electrodeposition of n-type Copper-doped Bismuth Tellurium Selenide 222
8.4 Conclusions 226
Acknowledgments 226
References 226
Chapter 9 Automotive Power Harvesting/Thermoelectric Applications 230
9.1 Why are Thermoelectric Devices Suitable for Automotive Applications? 230
9.2 Automotive TEG Systems 232
9.3 Challenges/Trade-offs in Automotive TEGs 235
9.3.1 Thermoelectric Modules Packaging 235
9.3.2 TEG Hot and Cold Heat Exchangers 236
9.3.3 Exhaust Gas Flow Control (Valves and Sensors) 240
9.3.4 TEG Overall Mechanical Packaging 241
9.3.5 TEG Electrical Output Control Measurement and Control 244
9.4 Failure of Thermoelectric Modules in Automotive Applications 244
9.4.1 Ceramic Failures 246
9.4.2 Pellet Failures 247
9.4.3 Interconnect and Joint Failures 247
9.4.4 Failure Modelling 247
9.4.5 Failure Summary 250
References 251
Subject Index 252